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Fuel tank disassembly instruction

The steps to remove the fuel tank are:
1. Remove the bolts and expansion nails at 1,so as to remove the lower part of the bottom fender 2;
2. Remove the bolts at 5, and remove all the bolts and expansion nails of the connecting part of the 
radiator grille 3 and the left and right fuel tank decoration cover assembly 4 and 6;
3. Remove the cushion
4. Remove the two expansion nails at 7 and the bolt at 9

 

to remove the middle part of the fuel tank 

decoration cover 8;
5. Remove the expansion nails shown at

 

11 and 21, remove the rubber sleeve at 22 and loosen the 

bolts inside. Thereby remove the lower left decorative cover

 

11 and the left side cover 12 of the fuel 

tank;
6. Use the same method as step 4 to remove the lower right decorative cover and right side cover of 
the fuel tank;
7. Remove the bolts 

14

 and the expansion nails connected to the front left and right interior trim 

13

 of 

the head surround, and then remove the head surround front left and right interior trim 13 in a 
downward direction of 45°
8. Remove the two bolts under the fuel tank decoration cover shown in 15 and the bolt at 16, and then 
slowly remove the left fuel tank decoration cover assembly 6;
9. Use the same method as step 6 to remove the right fuel tank decorative cover assembly 4;
10. Remove the bolt 20, pull out the fuel vapor adsorption pipe 17, the oil pump point connector 19 
and the high-pressure oil pipe 18, and then remove the entire fuel tank to the rear.

20

21

Lubrication might damage the switch. Don't use grease or oil to lubricate the switch.

D

 

 chain oil

G

   grease

⑤  

Transmission chain      The brake handle shaft       Right shift lever shaft axis and put feet

 

Clutch controller       Side parking axle and spring hook      Left shift lever shaft axis and put feet

Lubricating point 

Inspection and maintenance

According  to  the  project  inspection  table,  if  necessary,  to  further  cleaning,  lubrication, 

adjustment or replacement operations.

In poor road conditions and high power conditions for a long time, you should increase the 

inspection frequency. 

Open  the  seat  cushion  and  place  the  toolkit 
under the cushion, as shown in the figure.

Toolkit

The fuel tank is in the correct position.
The pipe connection is correct.
When installing the fuel pipe, prevent foreign matter from entering the fuel pipe.
Before installing the fuel tank, check that the fuel vapor adsorption pipe is not bent or compromised.

Toolkit

For safe driving, you have to keep good lubrication which can maintain the smooth operation, and 

prolong  service  life.  After  using  in  harsh  conditions,  after  the  vehicle  is  wet  by  the  rain,  or  after 
washing the vehicle, it should be lubricated. Lubrication points are as follows: 

Summary of Contents for VX 350

Page 1: ......

Page 2: ...le will be durable ZONTES distribution unit has trained technical personnel with the complete tools and equipment to provide you with high quality and service at any time All the data illustrations ph...

Page 3: ...ne 18 Driving 19 Use the transmission system 19 Climbing driving 19 Brake and park 20 Inspection and maintenance 20 Regular maintenance table 20 Toolkit 21 Disassembly of fuel tank instruction 21 Lubr...

Page 4: ...according to the instructions do not forget this can ensure the safety of the driver and passengers Your driving skill and mechanical knowledge is the foundation of safe driving First practice at wher...

Page 5: ...unleaded gasoline Keep clear the dirt of muffler to the rear and the surface Keep the engines running on good condition regular maintenance and inspection Avoid failure Leads to engine combustion exh...

Page 6: ...Gearshift pole Rear disk brake Muffler Rear brake pedal Front disk brake 11 Ignition coil Side stand 12 13 9 8 10 14 Clutch handle Switch on left handle Front brake liquid cylinder Switch on right ha...

Page 7: ...ether the battery power is normal After checking that the battery power is normal short press the red power on button the motorcycle cannot be turned on but the main unit will emit a di prompt please...

Page 8: ...ection time is 10 seconds Two long and one short When the power is turned on it detects that the unlocking in position signal is abnormal and the alarm is once not turned on Five short Abnormal low fr...

Page 9: ...y When the low voltage indicator of the battery flashes it means the voltage of the vehicle is lower than the set value If the indicator is continuously on for a long time it means that it is an abnor...

Page 10: ...the TRIP MODE and the ODO MODE The TRIP MODE records accumulated mileage per drive Long press the MOD button to reset the maximum recorded value is 999 9 15 E S model E means economy mode S means spor...

Page 11: ...justment figure 3 Press the MOD key to change the backlight brightness gear auto 1 2 3 4 5 and press the SET key to confirm the selection Automatic transmission the old instrument has the darkest back...

Page 12: ...lid data 6 Sensor failure alarm When the meter receives the sensor chip fault information the interface displays the sensor fault alarm and the tire pressure indicator flashes 1 Hz At this time the se...

Page 13: ...frequency band is set to 5GHz 4 After the hotspot is successfully connected open the Driving Partner APP and you can enter the Yilian screen projection interface on the meter By clicking on the mirro...

Page 14: ...to the right the right turn light is flashing The indicator light on the instrument surface also flashes at the same time When driving you must develop the habit of sending the turn signal first befor...

Page 15: ...START up Press the START button in long time the host will enter into sleep version and the whole vehicle will be shut down For details of the operation of MOD button and SET button please refer to th...

Page 16: ...ar transmission its operation as shown Pick on or change the gear shift lever the shift lever will recover to the original position so as for subsequent shift Before in low position please reduce the...

Page 17: ...ater for coolant antifreeze If you need to add water please use the distill water If you use other kinds of water it would probably do harm to the cooling system coolant antifreeze coolant antifreeze...

Page 18: ...cle Below is a list of running in right way recommended maximum engine speed Gear and speed of engine The gear and speed of the engine should be changed from time to time and do not run continuously i...

Page 19: ...re The importance of these tests can never be neglected Complete all of the inspection before driving and necessary repairs Key points for inspection Active steering no block for moving no working loo...

Page 20: ...ne Driving essentials When the engine is in hot machine status 1 Pack up the side stand 2 Throttle control handle is on idling position 3 First pinch the clutch and then press the electric start butto...

Page 21: ...tes within the scope of normal power Then shift should be quickly to avoid the motorcycle to slow down too much When going downhill we can use the engine to assist braking resistance as long as the ge...

Page 22: ...disposed of so as not to pollute the environment The minimum maintenance required is specified in the maintenance table If your motorcycle is often used in harsh environments the maintenance should b...

Page 23: ...emove the right fuel tank decorative cover assembly 4 10 Remove the bolt 20 pull out the fuel vapor adsorption pipe 17 the oil pump point connector 19 and the high pressure oil pipe 18 and then remove...

Page 24: ...you replace battery you shall confirm the battery type and verify the models are consistent with the original battery the specification of the battery in motorcycle design is considered as the relati...

Page 25: ...ther unqualified chargers to charge the battery Gel battery charger light is not on The charging light is flashing Red light Green light Colorful gradient The charger is in the no load state with no b...

Page 26: ...nto the engine which can damage the engine Make sure the filter installed in the correct position In addition when you flush the motorcycle don t let the water into inside the air filter if there is w...

Page 27: ...g Torque 20N m Annotation LDK8RTAIP LDK9RTIP Standard spark plug Use the spark plug if the ambient temperature is too high and the spark plug is overheating Torch 0 7 0 9mm The incorrect installation...

Page 28: ...sure that the motorcycle is standing upright and slightly incline to either side may cause the inspection error Please replace the oil in the franchised dealer or repair shop Unauthorized replacement...

Page 29: ...al ring 4 Wipe off residual oil and impurities with a clean paper towel check and install the filter spring and replace a new oil filter Please properly recycle and handle the used oil and oil filter...

Page 30: ...this work to a qualified repair units to do it The coolant antifreeze surface level in the main water tank should be kept between the H line and L line at any time If the surface level drops to below...

Page 31: ...se check whether the sprocket exist the following problems if the sprocket is excessive wear Tooth is broken or damaged Sprocket fixed nut is loose or not If you find any questions about the sprocket...

Page 32: ...ve chain need to choose the company integrity part Use other drive chain may lead to early damage Do not use a wire brush to clean the chain Single arm Follow the steps below to adjust the drive chain...

Page 33: ...attention to the position of the motorcycler In addition other cart aids can be used Step6 Remove the 5 M12 nuts that lock the wheel and then pull the wheel straight out Step7 Take out the M35 nut an...

Page 34: ...nt obstacles to the movement of the piston If the brake system needs maintenance we strongly advise you to give this work to a qualified maintenance unit They have complete tools and skilled technolog...

Page 35: ...riving after the maintenance of the brake system or replace the motorcycle brake operate only a few with the brake lever or brake pedal braking effect will be worse and the accident will happen Mainte...

Page 36: ...ssure regularly and keep tire pressure within the recommended range When you feel the tire pressure drop check the tire for nails small holes and damage to the side of the rim hub Tubeless tires will...

Page 37: ...rims and replace them if necessary It is better to let the ZONTES agent finish the work When you remove the front brake pliers do not operate the brake controller Operating the brake controller leads...

Page 38: ...brake position is not correct will affect the braking effect and may cause an accident Before use operating the brake pedal repeatedly until the brake piece has certain pressure to the brake disc you...

Page 39: ...motorcycle because lead can make a reduction of the catalyst is also very important if the engine is not effective when the ignition or without adequate cooling will cause the exhaust gas gathered in...

Page 40: ...evolutions per minute Improper repairs and adjustments can damage the motorcycle without determining the cause of the failure Such damage is not covered under warranty If you are not sure how to opera...

Page 41: ...ficient and the mileage for cleaning up carbon deposits can be extended to every 10 000 kilometers or every 12 months 2 The motorcycle has difficulty in starting Remove the spark plug for cleaning in...

Page 42: ...ch have no fuel inside the fuel tank please don t turn off the switch It got to refuel some level of fuel before you turn off the switch Otherwise the fuel pump will rotate without fuel so as to lower...

Page 43: ...n control is open circuit Canister solenoid valve is shorted to ground 1 cylinder ignition coil is shorted to ground Oil pump relay control circuit voltage is too low Dump sensor signal voltage is too...

Page 44: ...h supplies power only when the engine is started and can be installed the spotlight without destroying the original circuits Anti theft device plug As shown in Figure 2 an anti theft device plug 6 pin...

Page 45: ...If air does not flow even in high temperature environment damp motorcycle will rust Cover the motorcycle Avoid the sun at noon to shine upon the motorcycle it would lead to paint plastic color change...

Page 46: ...ergent do not use gasoline brake fluid or other solvents which can damage the motorcycle You can only use soft cloth with neutral detergent with warm water It is very dangerous to drive a motorcycle w...

Page 47: ...d to put it in a place with high temperature and open flame 3 2 It is forbidden to approach the open flame when using and charging the gel battery and avoid short circuit of the positive and negative...

Page 48: ...rmance index Fuel consumption 3 2L 100km Maximum speed 129km h Braking system 7m Travel system Front wheel specification 120 70ZR17 58W Tubeless tires Rear wheel specification 180 55ZR17 73W tubeless...

Page 49: ...Low frequency antenna Low frequency antenna Second right handle switch Head lock Seat lock Tank lock Main fuse box one two 1 Main fuse 25A 2 ECM fuse 15A 3 Continuous fuse 15A 4 ABS motor fuse 25A 6...

Page 50: ...W2 O W1 W Y1 B R2 Y U LG1 Y R2 R5 U R2 R5 B R2 GND GND GND Front Speed signal input Rotete speed signal input Battery power Low frequency antenna Low frequency antenna Second right handle switch Head...

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