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Layout

1) 

V3R unit must be located a minimum of 8” from any person.

2)

Do not place Zonar RFID tags, cables, or other equipment in

any location or position which may compromise human or
equipment safety.

3)

Verify placement acceptability with State DOT/Law enforcement

prior to installation.

4)

V3R has a temperature range of -40˚C (-40˚F) to +85˚C (+185˚F).

 Do not mount V3 in hot engine compartments or near hot
exhaust components.

5)

Lay all components out prior to installation to check for proper

cable length and interference issues.

6)

Avoid mounting Zonar equipment, antennas and wiring near

other radio equipment (e.g.,two-way radios), PA equipment
and high energy electrical sources (e.g., cables, relays,
amplifiers, etc.).

Electrical

1)

Consult the vehicles manufacturer for specific

installation guidelines. (HIGHLY RECOMMENDED for
Multiplex electrical systems)

2)

All power leads (Red and White Power leads) must be

connected to the vehicles protected circuitry (e.g. fuse panel,
circuit breaker panel, protected circuits). Never electrically
connect Zonar equipment to unprotected circuits (e.g. directly
to battery).

3)

It is also required that all power leads (Red and White Power

leads) be protected with a 3 to 5 amp fuse and inline fuse
holder (included) for optimal system protection.

4)

Electrical fuses should be installed as close as possible to

the source of power.

Do not open V3R housing. To do so will void

the warranty and possibly lead to moisture
intrusion.

Drill Holes

1)

Do not drill into the V3R unit. This will void the warranty.

2)

Capture all drill chips during drilling operations. Do not allow
chips to fall onto equipment, furnishings, etc.

3)

Deburr all drill holes on both sides of drilled surface. Example
deburr tool:

4)

All drill holes must have a rubber grommet or similar anti-
chaffing system installed to protect cable assemblies (e.g.
plastic conduit).

5)

Seal all penetration drill holes which may pass rain water.

Cable Management

1)

Strain relieve and support all cable installations.

2)

Avoid sharp bends and tight radius installations of cables.

3)

Avoid moving components (e.g. doors, steering shafts, handles,
fans, etc.).

4)

Provide an adequate “Service Loop” i.e. “cable slack” to allow
for servicing of equipment.

5)

Avoid routing cables thru doors, windows, and other pinch
points.

6)

Avoid routing cables in high personnel traffic areas.

7)

Avoid routing  antenna cables near radio and PA equipment.

GENERAL GUIDELINES

6

INCORRECT

Bend radius too tight

Hole has sharp edges

Hole has no grommet

CORRECT

Bend radius adequate

Hole has grommet

General Housekeeping

1)

Capture all drill chips during drilling operations. Do not allow
drill chips to fall onto electrical equipment, furnishings, heating
ducts, etc.  Magnets, sticky tape, vacuums, physical barriers,
etc. may all be used to accomplish this task.

2)

Remove excess sealant.  Sealant should be debris/contaminant
free (e.g. drill chips), consistent, and uniform in appearance.
Clip excess wire tie protrusions.

Summary of Contents for V3R

Page 1: ...REV 02 14 13...

Page 2: ...tallation questions and issues common sense good housekeeping procedures attention to detail safety adherence and technical competence of the professional installer is critical for a successful instal...

Page 3: ...nd Specifications 13 Installation Examples 14 System Installation Diagram 15 Troubleshooting 16 17 Warranty Notices FCC Compliance 18 TABLE OF CONTENTS 3 2013 Zonar Systems EVIR ZPass Ground Traffic C...

Page 4: ...SYSTEM OVERVIEW 4 CUSTOMER On Site Location ZONAR Secure Servers CELL TOWER INTERNET...

Page 5: ...V3R EQUIPMENT 5 Fuse Holders ATC Style Fuses Crimpable Butt Splices V3R POWER CABLE ZONAR V3R INSTALLATION HARDWARE Mounting Hardware...

Page 6: ...using To do so will void the warranty and possibly lead to moisture intrusion Drill Holes 1 Do not drill into the V3R unit This will void the warranty 2 Capture all drill chips during drilling operati...

Page 7: ...s in the location you have installed the V3R this should satisfy the GSM Cellular requirements of the V3R Fig 7 1 4 Mount onto interior flat surface large enough to accommodate footprint 5 Avoid mount...

Page 8: ...er 7 Power Bundle wiring 4 Pin 3 wires A Red Constant DC 8 VDC 30 VDC dependent on system type B Black Ground must be less than 1 ohm measure from 4 Pin connector to chassis attachment point C White S...

Page 9: ...possible to use an empty location ensure that the existing fuse is placed in the correct location on the fuse tap See Fig 9 1 Whenever it is not possible to utilize Add a Circuit fuse taps then the po...

Page 10: ...1 5 Ensure a clear antenna view of the open sky 6 Maintain a minimum of 6 inches from any rooftop edge or ledge see Fig 10 1 7 Drill deburr grommet weather seal cable thru hole as required Drill hole...

Page 11: ...onstant power will lead to high and inaccurate idle times B Remove inline fuse on switched power White wire and measure voltage at fuse holder Engine running 8 to 30 VDC Engine Off 0 Volts 4 Final che...

Page 12: ...ps captured Cable Management All cables properly ran tight radius interference strain relieved supported service looped Electrical System hookup complies to your established standard Red lead voltage...

Page 13: ...tion of all components of the Product is critical If installation is not correct the Product may not perform at its designed potential or specifications If in doubt consult your vehicle s manufacturer...

Page 14: ...High Mount Alternate Yellow Iron Top of Cab Preferred Yellow Iron Inside Back Cab Alternate Min 8 from Operator External GPS Antenna Required Note The V3R needs a clear view to the open sky to track G...

Page 15: ...10006 Cable Length 16 5 ft Switched Power White GND Black Constant Power Supply Input Voltage 8 30VDC Engine Running 8 30 VDC Acc Accessory mode Engine Not Running 0 VDC 12VDC Red 3A 5A SYSTEM INSTAL...

Page 16: ...3R GPS unit Therefore typical V3R issues can arise with any V3R Since much of the V3R troubleshooting information references LEDs which are hidden inside the waterproof V3R enclosure in most cases you...

Page 17: ...4 Connect the negative meter probe to Zonar GND wire 5 Refer to Figure 1 16 and locate the V pin on the 35 pin connector Probe this pin with the positive meter probe 6 To pass the inspection the volta...

Page 18: ...ess arising out of Zonar s Subscription Agreement Warning Part 15 21 Changes or modifications not expressly approved by Zonar Systems could void the user s authority to operate the equipment Caution R...

Page 19: ...NOTES 19...

Page 20: ...2013 Zonar Systems All Rights Reserved REV 02 14 13 V3R USERS MANUAL INSTALLATION GUIDE...

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