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without the shocks, they may be defective. 

IMPORTANT:

 Do not leave the tracker 

defenseless without shocks – a strong wind could easily damage it. The rack can 
easily be tied down by using the Storm Collar and customer-provided tie-downs or 
ratchet straps.

TRACKER DOES NOT HIT THE BUMPER STOPS

1. Trackers are very effective even if they don't track all the way to the bumper stop. The 

bumper stops are set for approximately 90° of rotation.

2. To increase the amount of rotation, raise the counterweight. 

NOTE: 

Raising the 

counterweight also makes the tracker slightly less stable in wind. For optimum tracking 
and stability, the Truss Tube should be resting lightly on the bumper bolt at the 
beginning and end of the day. If the tracker rotates further to one side than the other, 
this may indicate that it is imbalanced left to right. This can be fixed by making small 
adjustments to the position of the mounting rails / modules.

GENERAL SUMMARY

1. For proper performance, trackers must be assembled correctly.
2. The Track Rack™ should rotate smoothly throughout the entire range, with the only 

drag supplied by the shock absorbers. If friction or interference is noted, check 
assembly against instructions and make required corrections.

3. Photovoltaic modules should be mounted as shown in the module layout diagram and 

as described in the instructions. Balance is critical!

4. There must be a minimum of 2” from the edge of the solar module to the Canister. 

Insufficient space will interfere with tracking.

5. The Track Rack™ must be in a location that maintains a clear line-of-sight to the sun 

throughout the day, and during different seasons. Shadows cast in the early-morning 
light can significantly delay the wake-up time.

6. If high winds or severe storms are expected, securing the rack in a horizontal position 

with straps is the best way to prevent damage.

7. Zomeworks Track Racks™ will move in the wind, much as trees do. This motion 

is expected and does not harm the tracker or its performance. Unless a tracker is 
blown far off the sun and stays there, the output is hardly affected. Overall, Track 
Racks™ far exceed the performance of a fixed array. 

ZOMEWORKS TRACK RACK™ 

LIMITED WARRANTY

Zomeworks Corporation guarantees, to the original owner, its Track Rack™ passive solar 
tracker and fixed racks against defects in materials and workmanship for TEN YEARS from 
date of purchase. Shock absorbers and bearings are warranted against defects in materials 
and workmanship for TWO YEARS from date of purchase.

This warranty is limited to the repair or replacement of the Track Rack™ or fixed rack in 
compliance with the instructions provided by Zomeworks.

Summary of Contents for Track Rack UTRF-072

Page 1: ...UTRF 072 Track Rack Assembly Instructions 1011A Sawmill Road NW PO Box 25805 Albuquerque NM 87125 USA 505 242 5354 800 279 6342 FAX 505 243 5187 E mail zomework zomeworks com ZOMEWORKS...

Page 2: ...light conditions Choosing A Location Choose a location where the tracker will receive clear unobstructed light throughout the day Keep in mind that the sun rises and sets north of east and west in th...

Page 3: ...f the mounting pole Our recommended hole diameters and depths are based on typical soils For installations in sandy or muddy areas for tall mounting poles or for any situation different than what is d...

Page 4: ...r a MINIMUM of 36 hours before installing Track Rack Rack Assembly Instructions Attaching Gimbal to Pole Place Gimbal on top of pole Orient Gimbal so that 3 4 x 2 bolts are facing true south adjust fo...

Page 5: ...ide of the axle and the lock washer and hex nut on the opposite side When the rack is fully assembled the axle bolt must be tightened to approximately 100 120 ft lbs For the purposes of assembly it is...

Page 6: ...the Axle which will inhibit tracking Slide Truss Tube on to the north end of the Axle until the bearing is snug against the bushing and axle end cap Tighten set screws The Truss Tubes should be space...

Page 7: ...es are flush with the ends of the Truss Tube The correct orientation is with the tabs on the top side and the overhanging section of the tabs facing towards the middle of the rack See drawing Bolts sh...

Page 8: ...ng 3 8 round head square neck bolts The edges of the extrusion are different one side has a slot to accommodate standard 1 4 hex bolts and the other 5 16 hex bolts see diagram at right When installing...

Page 9: ...ware Now that the Extruded Rails have been marked slide the provided module mounting hardware 1 4 or 5 16 x 5 8 hex bolts into the tracks at the approximate mounting locations It is only necessary to...

Page 10: ...route the copper transfer tube along the underside of the module mounting rails Shock Absorber Installation The UTRF 072 comes with 4 Shock Absorbers Note These shocks are very stiff To extend the sh...

Page 11: ...anisters Using the 1 4 round head screws lock washers and wide flat washers provided install as shown Installing Storm Collar The Storm Collar offers additional protection from high wind storm events...

Page 12: ...e rack throughout the year adjust the tilt so that the sun hits the surface of the modules as close to a right angle as possible A good compromise is to adjust the rack to a tilt of latitude 10 or max...

Page 13: ...ped in any way 4 Check for any wiring that may stop the Track Rack from turning freely Also check if wiring and junction boxes etc are balanced about center axle 5 A shock absorber might be sticking O...

Page 14: ...tions 3 Photovoltaic modules should be mounted as shown in the module layout diagram and as described in the instructions Balance is critical 4 There must be a minimum of 2 from the edge of the solar...

Page 15: ...ate replacement part will be required to provide Zomeworks Corporation with a valid credit card number to be charged for the replacement part s Zomeworks Corporation will credit the valid card upon re...

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