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Pay attention to balance when installing additional components (inverters, wires / 
conduit, etc.)

Track Racks™ will work within a range of Counterweight adjustments.

If the tracker is not going through the full travel range, 
raise the Counterweight.

Keeping the Counterweight low will make the tracker 
more stable in wind.

Provided that additional stability is not required for gusty 
winds, the optimal Counterweight position results in the 
Truss Tube lightly touching the Bumper Bolt at the 
beginning and end of the day (when all Freon has been 
shifted). 

Seasonal Adjustments

Trackers can be tilted in one position or adjusted seasonally to increase output. 
Adjusting tilt throughout the year can add approximately 3-6% to the annual output (will 
vary with location, climate, etc).

If setting the rack for one year-round setting, the tilt should be close to the latitude.

For example: In Albuquerque, NM (latitude 35.1° N) 

a tracker should be tilted close to 35° (as 
measured from horizontal). The Seasonal 
Adjustment Bar offers a position of 35° - this will 
work well.

If adjusting the rack throughout the year, adjust the tilt 
so that the sun hits the surface of the modules as close 
to a right angle as possible. 

A good compromise is to adjust the rack to a tilt of 
la 10° (or max.) sometime after the fall equinox 
(September 22

th

) and latitude – 10° (or min.) sometime 

after the spring equinox (March 20

th

).

Maintenance

Bearings with grease zerks should be lubricated with a general-purpose bearing 
grease twice a year.

Paint touch-up will be necessary to prevent rusting. Sand off all rust prior to painting. 
Use a high-quality enamel or Rustoleum® type paint.

If the Track Rack™ is installed in a corrosive climate, check the axle and bearings 
frequently for rust or corrosion; you may need to grease the bearings 3 to 4 times per 
year and keep the axle coated with grease or a corrosion inhibitor.

Check the Shock bolts and Bumper bolts twice a year and tighten if necessary. Also 
check the Axle pivot bolt and Seasonal Adj. Bar bolts. Loose bolts increase wear on 
mating parts and introduce the potential for failure.

COUNTERWEIGHT

POSITION

LOWER

HIGHER

MORE STABLE

LESS MOVEMENT

MORE MOVEMENT

(POSSIBLE) FASTER
WAKE-UP

MORE EASILY BLOWN
OFF-COURSE

"SEARCHING" FOR SUN

FULL  MOVEMENT WITH
FULL SHIFT OF
REFRIGERANT

GOOD STABILITY

REASONABLE WAKE-UP

TIMES

Summary of Contents for Track Rack UTRF-072

Page 1: ...UTRF 072 Track Rack Assembly Instructions 1011A Sawmill Road NW PO Box 25805 Albuquerque NM 87125 USA 505 242 5354 800 279 6342 FAX 505 243 5187 E mail zomework zomeworks com ZOMEWORKS...

Page 2: ...light conditions Choosing A Location Choose a location where the tracker will receive clear unobstructed light throughout the day Keep in mind that the sun rises and sets north of east and west in th...

Page 3: ...f the mounting pole Our recommended hole diameters and depths are based on typical soils For installations in sandy or muddy areas for tall mounting poles or for any situation different than what is d...

Page 4: ...r a MINIMUM of 36 hours before installing Track Rack Rack Assembly Instructions Attaching Gimbal to Pole Place Gimbal on top of pole Orient Gimbal so that 3 4 x 2 bolts are facing true south adjust fo...

Page 5: ...ide of the axle and the lock washer and hex nut on the opposite side When the rack is fully assembled the axle bolt must be tightened to approximately 100 120 ft lbs For the purposes of assembly it is...

Page 6: ...the Axle which will inhibit tracking Slide Truss Tube on to the north end of the Axle until the bearing is snug against the bushing and axle end cap Tighten set screws The Truss Tubes should be space...

Page 7: ...es are flush with the ends of the Truss Tube The correct orientation is with the tabs on the top side and the overhanging section of the tabs facing towards the middle of the rack See drawing Bolts sh...

Page 8: ...ng 3 8 round head square neck bolts The edges of the extrusion are different one side has a slot to accommodate standard 1 4 hex bolts and the other 5 16 hex bolts see diagram at right When installing...

Page 9: ...ware Now that the Extruded Rails have been marked slide the provided module mounting hardware 1 4 or 5 16 x 5 8 hex bolts into the tracks at the approximate mounting locations It is only necessary to...

Page 10: ...route the copper transfer tube along the underside of the module mounting rails Shock Absorber Installation The UTRF 072 comes with 4 Shock Absorbers Note These shocks are very stiff To extend the sh...

Page 11: ...anisters Using the 1 4 round head screws lock washers and wide flat washers provided install as shown Installing Storm Collar The Storm Collar offers additional protection from high wind storm events...

Page 12: ...e rack throughout the year adjust the tilt so that the sun hits the surface of the modules as close to a right angle as possible A good compromise is to adjust the rack to a tilt of latitude 10 or max...

Page 13: ...ped in any way 4 Check for any wiring that may stop the Track Rack from turning freely Also check if wiring and junction boxes etc are balanced about center axle 5 A shock absorber might be sticking O...

Page 14: ...tions 3 Photovoltaic modules should be mounted as shown in the module layout diagram and as described in the instructions Balance is critical 4 There must be a minimum of 2 from the edge of the solar...

Page 15: ...ate replacement part will be required to provide Zomeworks Corporation with a valid credit card number to be charged for the replacement part s Zomeworks Corporation will credit the valid card upon re...

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