10
© Copyright 2015 Zoeller
®
Co. All rights reserved.
Cutter Maintenance
To remove star cutter: Remove guard ring then heat the center
bolt to 350°F to loosen Loctite
®
thread sealant.
Grind the Star Cutter and Disc seen here to a 32 microfinish.
Surfaces must be flat to within 0.001” T.I.R. Gap must be between
0.004” and 0.008” on these parts.
1.
All power circuits must be disconnected and locked out before
any attempts are made at servicing.
The star cutter and disc
can be removed and sharpened by grinding the cutting faces. Both
star cutter and disc must be removed from the pump. Removal of
these parts can be accomplished in the field by removing pump
from the sump and positioning horizontally to access the intake of
the pump. If seals or other repairs are required, the pump must
be totally removed and serviced in a shop by a qualified pump
technician or authorized service center.
2. Remove the three countersunk screws on the plastic guard ring
and remove the ring.
3. Thoroughly clean the star cutter and disc assembly. Tilt pump
back to the vertical position to make certain the end play has
been removed. Check and record the clearance between the star
cutter and disc with a feeler gage. The correct running clearance
is between 0.004" and 0.008".
4. With pump in horizontal position, heat the hex head bolt in the
center of the star cutter with a propane torch. The bolt must be
heated to 350°F to soften the thread lock sealer on the bolt for
ease of removal. Remove the bolt by turning in a counterclockwise
rotation. It will be necessary to use a wood block to prevent the
star cutter from turning while removing the bolt. Pull star cutter
from the shaft and remove the spacer shims located behind the
star cutter.
5. Remove the three cap screws holding the disc and remove disc
from the pump.
6. The disc and star cutter can be replaced with new service parts or
resurfaced by grinding. Resurfacing is accomplished by surface
grinding both disc and star cutter to a 32 micro finish. Do not attempt
grinding in the field. Send parts to a qualified machine shop or
return to the factory for repair. The disc, star cutter and shims are
a matched set. Keep parts together. Measure disc before and
after resurfacing with micrometer and record measurements.
7. After resurfacing, the disc and star cutter must be flat within
0.001". If the disc has been surface ground, it will be necessary
to remove shims to compensate for the material removed from the
disc. As a starting point, remove shims of the same thickness as
the amount machined from the cutter disc (step 6 above). Final
running clearance must be between 0.004” and 0.008”. Be sure
pump is in vertical position and all end play has been removed
before measuring.
8. Clean bottom of pump where disc is located and replace disc and
retainer screws. Torque to 63-67 in-lbs. Replace star cutter with
the correct shims. Install washer and torque hex head bolt to 71-
75 in.-lbs. apply Loctite 262 thread-lock sealant or equal to bolt
threads prior to insertion. Check running clearance with pump in
vertical position to remove end play. Clearance must be between
0.004" and 0.008" to obtain efficient grinding when pump is put
back in service.
9. Replace plastic guard ring and its three screws.
10. Check the oil in the motor housing before reinstalling. Contact the
factory if the oil has a milky appearance or burnt smell. The level
should be even with the fill plug when pump is in the upright position.
Add oil if required. Use insulating oil supplied by the factory.
FIGURE 7.
(Model X840 components shown)
