background image

3

© Copyright 2020 Zoeller

®

 Co. All rights reserved.

 

 

                        

Preinstallation Information

 1.  Check to be sure your power source is capable of handling the voltage 

requirements of the motor, as indicated on the pump nameplate. 

  2.   The float switches must be connected to an intrinsically safe circuit in the 

control panel. The installation of float switches is the responsibility of the 

installing party and care should be taken that the tethered float switch will 

not hang up on the pump apparatus or pit peculiarities and is secured so that 

the pump will shut off.  It is recommended that rigid piping and fittings be used 

and the pit be 36" or larger in diameter.

                          

 3.  

INFORMATION - VENT HOLE PURPOSE

.

 It is necessary that all submersible pumps 

capable of handling various sizes of solid waste be of the bottom intake design 

to reduce clogging and seal failures. If a check valve is incorporated in the 

installation, a vent hole (approx. 3/16") must be drilled in the discharge pipe 

below the check valve and pit cover to purge the unit of trapped air. Water 

stream will be visible from this hole during pump run periods. This vent hole 

should be checked periodically for clogging and cleaned as necessary. 

Trapped air is caused by agitation and/or a dry basin. 

  4.   Water hammer creates momentary high pressure surges. These surges can 

cause severe damage to check valves and the piping system. Consideration 

for water hammer must be included in the piping system design. Reference 

ASPE Data Book, Chapter 2.33. Some systems may require external spring 

or lever weighted check valves or other engineered solutions.

  5.   Three phase pumps must be connected for proper rotation, which is counter-

clockwise looking into impeller inlet. See page 4 for instructions for checking 

3 phase rotation.

  6.  Grinder installations should be checked frequently for debris and/or buildup 

which may interfere with the “ON”/”OFF” cycles or the positions of variable 

level float control switches. For repair and service, other than cutter assembly 

maintenance, contact factory.

  7.  Care should be taken during the initial installation to be sure that adequate 

air supply is available whenever any person is in the basin. Always follow 

OSHA guidelines on confined space requirements.

1.

  

 Inspect your pump.

 

Occasionally, products are damaged during shipment. If the unit is damaged, contact your distributor before using. DO NOT remove the test 

plugs in the cover or the motor housing.

 

 

                        

2.

   

Carefully read the literature

 

provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future 

reference.

3.    National Electrical Code (NEC) articles 500 through 503 explain in detail the requirements for the installation and wiring of electrical equipment in hazardous locations.

 

1.   

Not for use in acidic atmospheres.

2.  Do not lift, carry, or hang pump by the electrical cables. Damage to the electrical 

cables can cause shock, burns or death.

  

                        

 3.

 Make sure there is a properly grounded connection available.

 

 All pumps are 

furnished with provisions for proper grounding to help protect you against the 

possibility of electrical shock. 

 

                        

 4.  Make certain that the control box is within the reach of the pump’s power supply 

cord. 

DO NOT USE AN EXTENSION CORD

.

 

Extension cords that are too long or too 

light do not deliver sufficient voltage to the pump motor. But, more important, they 

could present a safety hazard if the insulation were to become damaged or the 

connection end were to fall into the sump.

 5.

 

Make sure the pump electrical supply circuit is equipped with fuses and 

disconnect or circuit breakers of proper capacity.

 

A separate branch circuit is 

recommended, sized according to the “National Electrical Code” for the current 

shown on the pump nameplate.

 6.  Risk of electric shock - These pumps have not been investigated for use in swim-

ming pool areas.

7.  According to the state of California (Prop 65), this product contains chemicals 

known to the state of California to cause cancer and birth defects or other repro-

ductive harm.

8.  Electrical wiring and protection 

must

 be in accordance with the National Electrical 

Code per NEC articles 500 through 503 for installation in Class I, Division 1, Group 
C & D Class I, Zone 1, Groups IIA & IIB

 

locations, and any other applicable state 

and local electrical requirements.

9.  

 

Do not attempt to turn cutter rotor located on bottom of the unit with fingers.

 

Use the appropriately sized wrench when checking or removing the 

cutter.

NOTE: cCSAus listed pumps are certified to CSA Standard C22.2 No. 145. 

Tested 

to FM  Standards 3600 & 3615 by CSA.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

Electrical Data

 

         

Amps 

Winding

 

 

 

Service 

        

Locked KVA  Resistance

  Model 

HP 

Factor 

RPM 

Voltage 

Phase 

Hertz 

Full Load 

In Air  Shut Off  Rotor 

Code 

Line-to-Line

 

EX7110  3  1.2  3450  230  1  60  23.6  7.2  13.1 132 M 

0.5/3.5

 JX7110 

1.2 

3450 

200 

60 

17.3 

5.7 

10.7 

66 

0.8

  FX7110 

1.2 

3450 

230 

60 

15.1 

5.0 

9.2 

57 

1.0  

 

GX7110 3 1.2 3450 460 3 60 7.5 2.5 4.6 

28.5 

J  4.0

 

BAX7110 

3 1.2 3450 575 3 60 5.7 2.3 3.1 

25.2 

K  6.6 

 

 

 

          

 

 EX7111 

1.2 

3450 

230 

60 

28.0 

7.2 

17.1 

132 

0.5/3.5

 JX7111 

1.2 

3450 

200 

60 

20.7 

7.6 

14.4 

94 

0.44

 FX7111 

1.2 

3450 

230 

60 

18.0 

6.2 

13.0 

82 

0.62

 

GX7111 5 1.2 3450 460 3 60 9.0 3.1 6.5 

41 

E  2.4

 

BAX7111 

5 1.2 3450 575 3 60 7.2 2.9 5.2 

36 

J  3.4

 

 

          

 

 

 JX7112 

7-1/2 

1.2 

3450 

200 

60 

25.3 

7.6 

18.4 

94 

0.44

 FX7112 

7-1/2 

1.2 

3450 

230 

60 

22.0 

6.2 

16.0 

82 

0.62

 GX7112 

7-1/2 

1.2 

3450 

460 

60 

11.0 

3.1 

8.0 

41 

2.4

 

BAX7112 

7-1/2 

1.2 3450 575 3 60 9.0 2.9 6.5 

36 

E  3.4 

Summary of Contents for X71 Series

Page 1: ...1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION ...

Page 2: ...ment parts For additional information pertaining to our warranty or if service cannot be obtained locally contact Zoeller Engineered Products 3649 Cane Run Road Louisville Kentucky 40211 1961 Attn Customer Service ZOELLER ENGINEERED PRODUCTS EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OR EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS F...

Page 3: ...in in detail the requirements for the installation and wiring of electrical equipment in hazardous locations 1 Not for use in acidic atmospheres 2 Do not lift carry or hang pump by the electrical cables Damage to the electrical cables can cause shock burns or death 3 Make sure there is a properly grounded connection available All pumps are furnished with provisions for proper grounding to help pro...

Page 4: ...ble electrical and plumbing codes including but not limitedto NationalElectricalCode local regional and or state plumbing codes etc ZEPA0560 1 Electrical wiring and protection must be in accordance with the National Electrical Code per NEC articles 500 through 503 for installation in Class I Division 1 Group C D Class I Zone 1 Groups IIA IIB locations and any other applicable state and local elect...

Page 5: ...rcuit in the seal cavity where 2 seal leak probes are housed An indicator light will activate whenever water is present in the cavity Whenever the seal leak light is activated indicating that the lower seal has failed the pump should be removed and serviced in order to avoid damage to the motor 3 The green wire shall be connected to a ground lug in the panel CONTROL PANELS These pumps require a co...

Page 6: ...a control panel with level control is required Follow the instructions provided with the panel to wire the system Before installing a pump check the pump rotation to insure that wiring has been connected properly to power source and that the green lead of power cord See wiring diagram is connected to a valid ground Momentarily energize the pump observing the directions of kick back due to starting...

Page 7: ...sired location of each float function Valves Dischargevalvesshouldbeplacedinthefullyopenposition Systems shouldnotbeoperatedforextendedperiodsoftimewiththedischarge valves partially closed due to damaging the valve SHUTDOWN PROCEDURES If a system is shutdown for more than six months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pumpinthepit...

Page 8: ...in head and or capacity after a period or use Increase Pipe Friction Clogged line or check valve Abrasive material chemical deteriorated impeller and pump housing If the above check list does not uncover the problem consult the factory Do not attempt to service or otherwise disassemble pump Service Checklist Trouble Shooting Steps Check Voltage At If No Voltage If Voltage No 1 Line terminals in pu...

Reviews: