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  STEp 4 

pIpINg

 

1) 

Cut and dry-fit the pipe and fittings as required for DN25 (1") diameter 

discharge pipe (may be reduced to DN20

 [

¾"

]

 diameter if codes permit).

  2) 

While dry-fitting the discharge pipe, position and mark the location of 

the pump unit discharge fitting.

  3) 

Cut and dry-fit DN40 (1½") vent pipe as required to ensure that the vent 

pipe does not interfere with other components. Make the connection to 

the pump unit with the provided street elbow.  A 2" x 1" 90° discharge 

fitting has been provided.  However, it may be easier to pipe straight 

up depending on the installation. 

 

CAUTION

Proper venting is required.  Do not use a mechanical

  

 

type vent.

  4) 

Temporarily set the toilet in place to check that there is no piping 

interference. Remove the toilet and set it aside.

  5) 

Clean, prime and solvent weld the discharge piping and pump unit 

discharge fitting.

 

CAUTION

 When applying solvent weld to discharge fitting, ensure that 

none gets into the check valve assembly. Pay close attention to the proper 

alignment of the discharge fitting previously marked.

  6) 

 Clean and solvent weld vent piping as required for proper venting. 

 
 

Note: 

Adding other bathroom fixtures - The Qwik Jon

®

 Ultima is designed to 

accept additional bathroom fixtures utilizing the two side inlets. These inlets 

can be attached via the 2" MPT (outside diameter) or the 1½" slip (inside 

diameter). These inlets must have the inner portion drilled out using a 44 mm 

(1¾") hole saw. This is to ensure there is no leakage problems from inlets not 

in use. When utilizing side inlets, install a check valve on the incoming line.

SK2591

DRILL POINT

1-1/2" SLIP INSIDE

2" MPT OUTSIDE

SK2586

SK2589

  1)  Install the closet bolts at the points marked earlier.
  2)  Place the toilet assembly over the closet bolts. Install the anchoring 

hardware and tighten in an alternating pattern. Check for level and shim 

as required. Be careful when tightening bolts or nuts against china to 

avoid cracking the china.

  3)  Install rubber bellows onto the toilet discharge and grinder tank hub 

and secure with the worm clamps provided for installation. See sketch 

in Step 3. For built-in installation, install the rubber couplings to both 

the grinder tank and the toilet discharge and secure to extension pipe 

with worm clamps provided. See sketch in Step 3.

  4)  Install the water supply line from the existing water shut-off valve to the 

toilet water supply connection.

  5)  Open the water supply valve and check for leaks. The toilet tank should 

fill to the proper level. Adjust if required.

  6)  Plug the pump's power cord into the outlet.
  7)  Flush the toilet and watch for proper operation. Listen for the pump to 

start. The pump unit requires proper venting in order for toilet to flush. 

Check for leaks.

  8)  Repeat flush cycles to assure proper operation.

FLOOR LEVEL TO WITHIN 3 mm (1/8")

PUMP UNIT

AUX. INLET

WATER

SUPPLY

OUTLET

DISCHARGE

PIPE

VENT PIPE

(PER ALL CODES.

DO NOT USE

MECHANICAL VENT.)

SK2595

  STEp 5 

TOILET INSTaLLaTION (TOILET SUppLIED By OTHERS)

DO NOT PUT GLUE

IN THIS AREA

NOTE:

 May not be pictured exactly as shown.

Summary of Contents for QWIK JON ULTIMA 202

Page 1: ...1 28 or 1 6 gallons per flush 5 All fixtures connecting to the system must be on the same floor level 1 To reduce the risk of electrical shock a properly grounded receptacle or control box must be in...

Page 2: ...ABILITY SHALLBELIMITEDTOTHEDURATIONOFTHEEXPRESSEDWARRANTY Some jurisdictions do not allow limitations on the duration of an implied warranty so the above limitation may not apply to you Some jurisdict...

Page 3: ...on Ultima Sewage Removal System 202 1001 202 1005 202 1002 202 1003 202 1010 202 1006 202 1012 2 Replacement pump with discharge pipe 150872 151965 151965 151895 152167 151966 152296 3 Tank cover with...

Page 4: ...ow or incorrect voltage Have a qualified electrician check house wiring Damaged Impeller Contact a Zoeller Service Station Incorrect float adjustment Contact Product Support Department Pump is air loc...

Page 5: ...er sharp objects do not puncture the pump unit Level the pump unit to within 3 mm 1 8 using hydraulic cement or similar material SK2589 STEP 3 ROUGH IN 1 Position the pump unit a minimum of 3 mm 1 8 f...

Page 6: ...out using a 44 mm 1 hole saw This is to ensure there is no leakage problems from inlets not in use When utilizing side inlets install a check valve on the incoming line SK2591 DRILL POINT 1 1 2 SLIP I...

Page 7: ...m 220 DN25 1 pipe max 149 m 489 DN20 pipe max 119 m 390 DN25 1 pipe max 218 m 715 DN20 pipe max 171 m 561 2 m 6 5 4 m 13 50 Hz 60 Hz 1 5 m 5 3 m 10 4 m 13 5 m 15 1 DN25 1 PIPE MAX 146m 479 DN20 3 4 P...

Page 8: ...Member States relating to Pump Conforms to Machinery Directive 2006 42 EC Standards used EN 809 1998 Electromagnetic Compatibility 2004 108 EC Standards used EN 61000 3 2 EN 61000 3 3 and EN 55014 1...

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