Zoeller 910 Installation Instructions Manual Download Page 2

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© Copyright 2019 Zoeller Co. All rights reserved.

LIMITED WARRANTY

Manufacturer warrants, to the purchaser and subsequent owner during the 

warranty period, every new product to be free from defects in material and 

workmanship under normal use and service, when properly used and 

maintained, for a period of one year from date of purchase by the end user, or 18 

months from date of original manufacture of the product, whichever comes first. 

Parts that fail within the warranty period, one year from date of purchase by the 

end user, or 18 months from the date of original manufacture of the product, 

whichever comes first, that inspections determine to be defective in material or 

workmanship, will be repaired, replaced or remanufactured at Manufacturer's 

option, provided however, that by so doing we will not be obligated to replace an 

entire assembly, the entire mechanism or the complete unit. No allowance will be 

made for shipping charges, damages, labor or other charges that may occur

due to product failure, repair or replacement.

This warranty does not apply to and there shall be no warranty for any material or 

product that has been disassembled without prior approval of Manufacturer, 

subjected to misuse, misapplication, neglect, alteration, accident or uncontrolled 

act of nature; that has not been installed, operated or maintained in accordance 

with Manufacturer's installation instructions; that has been exposed to outside 

substances including but not limited to the following: sand, gravel, cement, mud, 

tar, hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, etc.), or other 

abrasive or corrosive substances,wash towels or any other abusive entity, etc. 

in all pumping applications. The warranty set out in the paragraph above is in 

lieu of all other warranties expressed or implied; and we do not authorize any 

representative or other person to assume for us any other liability in connection 

with our products. Contact authorized distributors to obtain any needed repair or

replacement of part(s) or additional information pertaining to our warranty.
MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, 

CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF 

EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY

OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY 

SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.
Some jurisdictions do not allow limitations on the duration of an implied 

warranty, so the above limitation may not apply to you. Some jurisdictions do not 

allow the exclusion or limitation of incidental or consequential damages, so

the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other rights

which vary from  jurisdiction to jurisdiction.       

If the above checklist does not reveal the problem, consult the factory.  Do not attempt to service or otherwise disassemble pump. Service 

must be performed by an authorized Zoeller Company representative. 

SERVICE CHECKLIST

EASY DO’S & DON'T’S FOR INSTALLING UNIT

   1. 

DO

 read all installation material with the unit.

   2. 

DO

 inspect unit for any visible damage caused by shipping.  Contact dealer 

if unit appears to be damaged.

   3. 

DO

 remove all debris from the basin.  Be sure that the pump will have a 

hard, level surface beneath it.  

DO

 

NOT

 install on sand, gravel or dirt.

   4. 

DO

 be sure that the area is large enough to allow proper clearance for the 

level control switch(es) to operate properly.

   5. 

DO Always Disconnect Pump From Power Source Before Handling

.

    DO 

always connect to a separately protected and properly grounded circuit.

    DO

 

NOT

 ever cut, splice, or damage power cord (only splice in a watertight 

junction box).

    DO

 

NOT

 carry or lift pump by its power cord.

    DO

 

NOT

 use an extension cord.

   6. 

DO

 install a check valve and a union in the discharge line.

    DO

 

NOT

 use a discharge pipe smaller than the pump discharge.

  7. 

DO

 

NOT

 utilize this unit for pumping gasoline or other hazardous liquids.

  8. 

DO

 test pump immediately after installation to be sure the system is 

working properly.

  9. 

DO

 review all applicable governing codes and verify that the installation 

conforms to each of them.

 10. 

DO

  11. 

DO

 consider d u p l e x  system with an alarm where an installation may become 

overloaded or primary pump failure would result in property damages.

 12. 

DO

 inspect and test system for proper operations at least every 3 months.

CONDITION

COMMON CAUSES

A. Pump will not start or run.

Check fuse, low voltage, overload open, open or incorrect wiring, open switch, impeller or seal bound mechanically, motor 

or wiring shorted. Float assembly held down. Switch, damaged or out of adjustment.

B. Motor overheats and trips 

overload or blows fuse.

Incorrect voltage, negative head (discharge open lower than normal) impeller or seal bound mechanically, motor shorted.

C. Pump starts and stops too often. Float switch tether length too short, check valve stuck open, or none installed in long distance line, overload open, bidding, 

sump pit too small.

D. Pump will not shut off.

 switch, damaged or out of adjustment.

E. Pump operates but delivers little 

or no water.

Check inlet, strainer housing, discharge pipe, and vent holes for obstructions.  Discharge head exceeds pump capacity. 

Low or incorrect voltage. Incoming water containing air or causing air to enter pumping chamber.  Incorrect motor rotation. 

(3 phase pumps only)

F. Drop in head and/or capacity 

after a period of use.

Increased pipe friction, clogged line or check valve. Abrasive material and adverse chemicals could possibly deteriorate 

impeller and pump housing. Check line. Remove base and inspect.

G.

Carefully tighten pipe joints (use pipe dope) and screws. Check gasket location, tighten lid evenly. Do not over tighten 

In those instances where damages are incurred as a result of an alleged pump failure, 

the Homeowner must retain possession of the pump for investigation purposes.

Summary of Contents for 910

Page 1: ...maged it must be replaced by an authorized Zoeller Representative 9 Pump may contain oil which becomes pressurized and hot when operating Allow 2 1 2 hours after disconnecting before attempting servic...

Page 2: ...onsult the factory Do not attempt to service or otherwise disassemble pump Service must be performed by an authorized Zoeller Company representative SERVICE CHECKLIST EASY DO S DON T S FOR INSTALLING...

Page 3: ...ions with warranty after installation This product must be installed in accordance with National Electric Code ANSI NFPA 70 so as to prevent moisture from entering or accumulating within boxes conduit...

Page 4: ...N COVER AND CLEANED PERIODICALLY High Head unit see 3 under Caution on front page Water stream will be visible from this hole during pump run periods mechanism s Use full size discharge pipe Basin mus...

Page 5: ...nnection Check valve Ball valve Inlet hub 2 Pipe 2 Pipe Union 600 mm 23 19 32 Length 90 mm 3 1 2 Coupling Length 200 mm 7 7 8 For reference only 2 BSPT slip 2 NPT slip or 2 Pipe 2 BSPT slip 2 NPT slip...

Page 6: ...pe seal Vent adaptor Discharge pipe seal Cord seal For alarm 2 Union Check valve 2 turn DN50 Length 90 mm 3 1 2 Length 762 mm 30 DN100 2 NPT slip x 2 or 1 1 4 NPT slip x 1 Inlet hub Discharge pipe sea...

Page 7: ...ailure to follow these precautions could result in serious injury or death Replace product immediately if switch cable becomes damaged or severed Keep these instructions with warranty after installati...

Page 8: ...ge as shown in Figure A Pumping range can be adjusted by moving the float stop up or down the rod 2 Insert hose clamp through slots in mounting bracket as shown in Figure B 3 Position hose clamp aroun...

Page 9: ...OTE THE HOLE MUST ALSO BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY High Head unit see 3 under Caution on front page Water stream will be visible from this hole during pump run periods mechanism...

Page 10: ...ights reserved Union Pipe DN50pipe DN50 550 mm 21 21 32 STEP 3 Check valve Ball valve 1 1 2 BSPT x 1 1 2 slip 1 1 2 Pipe 1 1 2 Pipe Union Pipe DN40 1 1 2 Pipe 13 8 2 11 9 EA0054 Vent adaptor TYPICAL D...

Page 11: ...seal Discharge pipe seal With thread Cord seal 2 orDN50 Union Check valve Grinder only Grinder only Grinder only 2 turn DN50 Length 90 mm 3 1 2 Length 762 mm 30 DN100 Inlet hub 2 BSPT x 2 slip or 2 N...

Page 12: ...drill the 5 mm hole Location to fix the float 4 Basin 460x760 mm 1 2 3 4 5 Electrical wiring and protection must be in accordance with governing electrical code and any other applicable local electri...

Page 13: ...EA0055 Basin 460x760 mm 1 2 3 4 5 Electrical wiring and protection must be in accordance with governing electrical code and any other applicable local electrical requirements Install proper Zoeller un...

Page 14: ...valve Ball valve Coupling 2 Pipe Union 13 8 2 11 9 Pump diagram for reference only EA0055 TYPICAL DEWATERING INSTALLATION Turn Top logo upward DN100Pipe RECOMMENDED INSTALLATION FOR ALL APPLICATIONS...

Page 15: ...into track if caught on outer edge B To insert your 4 ABS or PVC pipe Step 1 Cut pipe square Step 2 Chamfer end Failure to do so can cut built in O rings off The O rings in the Snap in hub make the s...

Page 16: ...0 mm DIMENSIONAL DATA A D SK2903 C B SK2694 A D C B 673 mm A B C Size Dimensions 24 x 24 26 1 2 651 mm 25 5 8 203 mm 8 711 mm 28 520 mm 20 1 2 560 mm 22 1 16 241 mm 9 1 2 406 mm 16 552 mm 21 3 4 762 m...

Page 17: ...E BELOW THE BASIN COVER AND CLEANED PERIODICALLY High Head unit see 4 under Caution on front page Water stream will be visible from this hole when pump is operating 5 mechanism s 6 Use full size disch...

Page 18: ...in accordance with all applicable local codes and ordinances All three phase pumps require motor starting devices with motor overload protection Three phase pumps must be installed in accordance with...

Page 19: ...RATION OF CONFORMITY We Zoeller declare under our sole responsibility that the models 49 53 55 57 59 72 76 86 88 98 137 139 140 4140 145 4145 152 153 161 162 163 165 185 189 222 264 266 267 268 270 42...

Page 20: ...3 161 162 163 165 185 189 371 372 373 222 264 266 267 268 270 4270 271 4271 282 292 293 294 4290 4291 422 807 2702 2722 1 2 3 20 2019 Zoeller 1 8 5 7 130 54 104 2 3 4 6 5 2 11 8 7 10 5 mm 6 9 1 2 3 4...

Page 21: ...1 4 2 3 5 6 8 9 7 10 11 4 12 13 3 14 21 1 5 5 1 2 3 4 A D Zoeller F G E B C 2019 Zoeller...

Page 22: ...610x610mm 2 1 1 4 2 1 1 4 1 1 4 2 2 or DN50 2 x16 2 or DN50 BSPT NPT BSPT 2 DN50 90 mm 170 mm 200 mm 375 mm x2 22 2019 Zoeller 1 1 3 1 90 mm 90 mm 2 1 EA0053...

Page 23: ...5 6 14 4 7 9 260 mm 3 13 12 23 2019 Zoeller 5 mm 45 180 2 375 mm 1 2 3 4 6 7 8 9 10 11 12 13 14 5 1 2 EA0053 EA0053 5mm 4 610x610mm...

Page 24: ...24 2019 Zoeller 3 EA0053 610x610 mm 2 2 2 1 1 4 1 1 4 2 1 1 4 BSPT NPT BSPT NPT BSPT NPT 2 600 mm 90 mm 200 mm or DN50 DN50 DN100...

Page 25: ...m 1 1 2 2 orDN50 2 NPT or BSPT x4 2 orDN50 2 90 mm 762 mm x3 DN100 EA0054 1 1 2 BSPT x4 1 1 2 1 1 2 1 1 2 90mm 762 mm x3 DN100 2 DN50 2 DN50 2 DN50 2 2 1 1 4 NPT x4 2 2 90 mm 762 mm x3 DN100 2 DN50 1...

Page 26: ...26 EA0095 U S Patent No 5 155 311 Canadian Patent No 2 060 748 20 170 mm 52 C 125 F 2019 Zoeller...

Page 27: ...27 A C B 1 2 3 4 1 5 A 1 2 3 1 5 230 230 90 mm 260 mm 320 mm 2019 Zoeller A 1 2 3 4 5 B A...

Page 28: ...460x560 mm 5 6 14 4 7 9 90 mm 260 mm 320 mm 13 3 12 12 12 28 2019 Zoeller 1 2 EA0054 EA0054 5 mm 4 5 mm 45 1 2 3 4 5 180 6 7 8 9 10 11 12 13 14...

Page 29: ...13 460x560 mm 29 2019 Zoeller 3 EA0054 DN100 DN50 2 2 DN50 DN50 DN50 1 1 2 1 1 2 1 1 2 550 mm Top 2 8 2 11 9 or 2 1 1 4 1 1 4 2 1 1 4...

Page 30: ...30 2019 Zoeller 460x760 mm 2 2 or DN50 2 x8 x6 2 or DN50 x3 NPT NPTorBSPT 90 mm 762 mm DN100 EA0055 1 1 4 2 1 1 4 170 mm 2 1 1 4 NPT 2 DN50...

Page 31: ...31 2019 Zoeller 460x760 mm 2 5 6 4 7 9 1 2 EA0055 EA0055 5 mm 4 5 mm 45 1 2 3 4 5 180 6 7 8 9 10 11 12 13 14...

Page 32: ...32 2019 Zoeller 3 13 3 12 12 12 EA0055 460x760 mm 5 mm 45 1 2 3 4 5 180 6 7 8 9 10 11 12 13 14...

Page 33: ...460x760 mm 33 2019 Zoeller 4 2 2 13 8 2 11 9 550 mm EA0055 Top DN100 DN50 2 2 1 1 4 1 1 4 2 1 1 4 DN50 DN50...

Page 34: ...4 DWV ABS Sch40 4 PVC Sch40 4 1 2 20 120 TOP A B 4 ABS PVC O Ring O Ring 4 1 2019 Zoeller 34...

Page 35: ...35 2019 Zoeller SK2694 A D C B 673 203 711 520 560 241 651 A B C D 460 x 560 552 762 267 406 419 460 x 760 610 x 610 460x560 mm 460x760 mm A D SK2903 C B 610x610 mm mm...

Page 36: ...2019 Zoeller 10 30 0164 50 mm 1 1 2 30 0152 63 mm 2 30 0160 90 mm 3 5 mm 4 180 10 2421 FM1597 FM0531 FM0732 FM1420 457mmX610 mm 100 mm 100 mm AC U F 3 3 3 3 1 2 3 13 8 7 11 5 4 12 12 9 10 6 1 2 3 7 9...

Page 37: ...SK1217 SK1218 37 2019 Zoeller FM0526 PVC 10 1457 3 3 L1 L2 1 2 L3 013071 006848 20 P N 10 0748...

Page 38: ...V WU 220 V 1 Ph 50 Hz 5 10 15 20 22 9 13 5 18 22 24 1 2 L1 L2 3 011835 20 WU SK305 38 2019 Zoeller V WU 1 25 5 22 WU a b c 1 2 3 4 EA0047 2 2 2 1 1 1 P N 10 1494 50 mm...

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