background image

6

© Copyright 2011 Zoeller Co. All rights reserved.

NOTE 1:

 

Sensor cable includes 5 leads; 2 leads for thermal sensor , 2 leads for moisture sensor, and a green ground lead. Sensor wire colors are as shown.

Refer to Sensor and Control Panel sections on page 5.

T3

T2

T1

L3

L2

L1

POWER CABLE

3 PHASE MOTOR

3Ø VAC

SENSOR CABLE

BLUE

GRAY

BROWN

BLACK

GREEN/YELLOW

SEAL FAILURE MOISTURE SENSOR

LEADS MUST BE CONNECTED TO

INDUCTION CIRCUIT IN THE CONTROL

PANEL

RECOMMENDED THERMAL SENSOR

CONNECTED IN SERIES WITH 

STARTER COIL

SEAL FAILURE PROBES

330K OHMS RESISTANCE

THERMAL 

SENSOR

(N/C)

TYPICAL 3-PHASE  WIRING DIAGRAM, CE MODEL

ZEPA0641

Three Phase Installation

(N/C)

SENSOR

330K OHMS RESISTANCE

SEAL FAILURE PROBES

PANEL.

INDUCTION CIRCUIT IN THE CONTROL

LEADS MUST BE CONNECTED TO 

SEAL FAILURE MOISTURE SENSOR

THERMAL

THE THERMAL SENSOR LEADS

ARE TO BE CONNECTED IN

SERIES WITH STARTER COIL

NOTE 1

SENSOR  CABLE WITH THERMAL AND

MOISTURE PROTECTION IS STANDARD

ON ALL EXPLOSION PROOF MOTORS

(SEE NOTE 1)

SENSOR CABLE

P2

WHITE

P1

BLACK

W1

RED

W2

ORANGE

TYPICAL 3-PHASE  WIRING DIAGRAM, STANDARD UNIT

ZEPA0038

2

1

5

WHITE

PUMP

START

MAIN

BLACK

L2

WHITE

BLACK

RUN CAPACITOR

RED

START CAPACITOR

L1

T2

T1

3

2

1

GREEN

230 VAC 1ø

(SEE CHART)

(SEE CHART)

7110/7111

MODELS

270-324UF 250V

START CAP.

RUN CAP.

50UF 370V

R

RELAY

START

WIRING DIAGRAM

COMPONENT LAYOUT

ZEPA0538

ZEPA0537C

Single Phase Installation 60 Hz (7110 & 7111 Only)

5

2

1

WHITE

RED

PUMP

MAIN

START

L1

L2

BLACK

WHITE

230 VAC 1Ø

FROM CONTACTOR

START

BLACK

START

RELAY

CAPACITOR

RUN CAPACITOR

1

2

3

GREEN

Summary of Contents for 71 Series

Page 1: ...Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP This is a SAFETY ALERT SYMBOL When you ...

Page 2: ...ng unusual conditions Each Zoeller 71 Series Pump installation is required to have a completed Zoeller Engineered Products Start up Report ZM1074_Eb The report is to be completed by an approved Start up Technician in the presence of the installing contractor A copy of this report will be on file at the Zoeller Engineered Products offices in Louisville KY USA Failure to comply with the requirement ...

Page 3: ...le Allpumpsarefurnished with provisions for proper grounding to help protect you against the possibility of electrical shock 3 Make certain that the control box is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if th...

Page 4: ...n and free of debris after installation and before operation ZEPA0521 Allinstallationsmustcomplywithallapplicable electrical and plumbing codes including but not limited to governing electrical code local regional and or state plumbing codes etc 1 Electrical wiring and protection must be in accordance with the governing electrical code and any other applicable state and local electrical requiremen...

Page 5: ...per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to read resistance and connect the VOM leads to the sensor cord black and white wires The V...

Page 6: ...S RESISTANCE SEAL FAILURE PROBES PANEL INDUCTION CIRCUIT INTHE CONTROL LEADS MUST BE CONNECTEDTO SEAL FAILURE MOISTURE SENSOR THERMAL THETHERMAL SENSOR LEADS ARETO BE CONNECTED IN SERIES WITH STARTER COIL NOTE 1 SENSOR CABLE WITHTHERMAL AND MOISTURE PROTECTION IS STANDARD ON ALL EXPLOSION PROOF MOTORS SEE NOTE 1 SENSOR CABLE P2 WHITE P1 BLACK W1 RED W2 ORANGE TYPICAL 3 PHASE WIRING DIAGRAM STANDAR...

Page 7: ...x months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from enteringtheenclosure Priortorestartingsystem...

Page 8: ...defective Pit too small D Pump will not shut off Debris clogging cutter mechanism Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged cutter pump housing pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pump...

Reviews: