Zoeller 71 Series Owner'S Manual Download Page 3

3

© Copyright 2011 Zoeller Co. All rights reserved.

PREINSTALLATION INFORMATION

 1

.   Check to be sure your power source is capable of handling the voltage requirements 

of the motor, as indicated on the pump nameplate. 

  2.  

The float switches must be connected to an intrinsically safe circuit in the control 

panel.

 

The installation of pumps using auxiliary variable level float switches is the 

responsibility of the installing party and care should be taken that the tethered float 

switch will not hang up on the pump apparatus or pit peculiarities and is secured so 

that the pump will shut off.  It is recommended that rigid piping and fittings be used 

and the pit be 36" (0.9 m) or larger in diameter. 

                        

  3.   INFORMATION - VENT HOLE PURPOSE.

 It is necessary that all submersible pumps 

capable of handling various sizes of solid waste be of the bottom intake design to 

reduce clogging and seal failures. If a check valve is incorporated in the installation, 

a vent hole (approx. 3/16" (5 mm)) must be drilled in the discharge pipe below the 

check valve and pit cover to purge the unit of trapped air. Water stream will be visible 

from this hole during pump run periods. This vent hole should be checked periodically 

for clogging and cleaned as necessary. Trapped air is caused by agitation and/or a 

dry basin. 

 4.

   Water hammer creates momentary high pressure surges. These surges can cause 

severe damage to check valves and the piping system. Consideration for water 

hammer must be included in the piping system design. Reference ASPE Data Book, 

Chapter 2.33. Some systems may require external spring or lever weighted check 

valves or other engineered solutions.

 5.

   Three phase pumps must be connected for proper rotation, which is counterclockwise 

looking into impeller inlet. See page 5 for instructions for checking 3 phase rotation.

 6.

  Grinder installations should be checked frequently for debris and/or buildup which 

may interfere with the “ON”/”OFF” cycles or the positions of variable level float control 

switches. For repair and service, other than cutter assembly maintenance, contact 

factory.

 

7.

  Care should be taken during the initial installation to be sure that adequate air supply 

is available whenever any person is in the basin. Always follow local guidelines on 

confined space requirements.

1.    Inspect your pump.

 Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. 

DO NOT 

remove the test plugs in 

the cover nor the motor housing.

2.    Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.

 1. 

Do not lift, carry, or hang pump by the electrical cables. Damage to the electrical cables 

can cause shock, burns or death. 

 

                        

 2.  Make sure there is a properly grounded connection available.

  All pumps are furnished 

with provisions for proper grounding to help protect you against the possibility of electrical 

shock.   

                        

 3.

 Make certain that the control box is within the reach of the pump’s power supply cord. 

DO NOT USE AN EXTENSION CORD.

 Extension cords that are too long or too light do 

not deliver sufficient voltage to the pump motor. But, more important, they could present 

a safety hazard if the insulation were to become damaged or the connection end were to 

fall into the sump.

 4.  Make sure the pump electrical supply circuit is equipped with fuses and disconnect 

or circuit breakers of proper capacity. 

A separate branch circuit is recommended, sized 

according to the governing electrical code for the current shown on the pump nameplate.

 5.

 Risk of electric shock - These pumps have not been investigated for use in swimming 

pool areas.

 6.

 

Do not attempt to turn cutter rotor located on bottom of the unit with 

fingers.

 Use the appropriately sized wrench when checking or removing the 

cutter.

7.

  The appliance is not intended for use by persons (including children) with reduced physical, 

sensory or mental capabilities, or lack of experience and knowledge, unless they have 

been given supervision or instruction to concerning use of the appliance by a person 

responsible for their safety.

 

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

DECLARATION OF CONFORMITY

We Zoeller declare under our sole responsibility that the models 7110/7111/7112 to which this declaration relates, are in conformity with the Council 

Directives on the approximation of the laws of the EC Member States relating to:
-- Machinery Directive (2006/42/EC)

  Standards used: EN 809: 1998

-- Electromagnetic Compatibility (2004/108/EC)

  Standards used: EN 61000-3-2, EN 61000-3-3 and EN 55014-1

-- Electrical equipment designed for use within certain voltage limits (2006/95/EC)

  Standards used: EN60335-1:2002 and EN60335-2-41:2003

Electrical Data

 

 

 

 

 

 

                                         

Amps     

                                         

Winding

   

Service 

 

 

 

 

 

 

 

   Locked  KVA        

Resistance

  Model 

Factor 

RPM 

Voltage 

Phase 

Hertz  Full Load  In Air 

Shut Off    Rotor 

Code  

    

Line-to-Line

 

 AK7110 

1.2 

2800 

380 

50 

6.2 

3.0 

4.0 

41 

4.0

 E7110 

1.2 

3450 

230 

60 

23.6 

7.2 

13.1 

132 

0.5/3.5

 J7110 

1.2 

3450 

200 

60 

17.3 

5.7 

10.7 

66 

0.8

  F7110 

1.2 

3450 

230 

60 

15.1 

5.0 

9.2 

57 

1.0 

        

 K7110 

1.2 

3450 

380 

60 

9.3 

2.6 

6.2 

70 

2.5

 G7110 

1.2 

3450 

460 

60 

7.5 

2.5 

4.6 

28.5 

4.0

 BA7110 

1.2 

3450 

575 

60 

5.7 

2.3 

3.1 

25.2 

6.6 

  

  AK7111 

1.2 

2800 

380 

50 

7.7 

  4 

4.6 

62 

2.4 

   

 E7111 

1.2 

3450 

230 

60 

28.0 

7.2 

17.1 

132 

0.5/3.5

 J7111 

1.2 

3450 

200 

60 

20.7 

7.6 

14.4 

94 

0.44

 F7111 

1.2 

3450 

230 

60 

18.0 

6.2 

13.0 

82 

0.62

 K7111 

1.2 

3450 

380 

60 

11.5 

3.8 

7.6 

117 

1.4

 G7111 

1.2 

3450 

460 

60 

9.0 

3.1 

6.5 

41 

2.4

 BA7111 

1.2 

3450 

575 

60 

7.2 

2.9 

5.2 

36 

3.4

 AK7112 

1.2 

2800 

380 

50 

9.5 

5.5 

62 

2.4 

  

 J7112 

1.2 

3450 

200 

60 

25.3 

7.6 

18.4 

94 

0.44

 F7112 

1.2 

3450 

230 

60 

22.0 

6.2 

16.0 

82 

0.62

 K7112 

1.2 

3450 

380 

60 

14.5 

3.8 

9.7 

117 

1.4

 G7112 

1.2 

3450 

460 

60 

11.0 

3.1 

8.0 

41 

2.4

 BA7112 

1.2 

3450 

575 

60 

9.0 

2.9 

6.5 

36 

3.4

 

Summary of Contents for 71 Series

Page 1: ...Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MA JOR PROPERTY DAMAGE READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS MANUAL AND ON THE PUMP THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP This is a SAFETY ALERT SYMBOL When you ...

Page 2: ...ng unusual conditions Each Zoeller 71 Series Pump installation is required to have a completed Zoeller Engineered Products Start up Report ZM1074_Eb The report is to be completed by an approved Start up Technician in the presence of the installing contractor A copy of this report will be on file at the Zoeller Engineered Products offices in Louisville KY USA Failure to comply with the requirement ...

Page 3: ...le Allpumpsarefurnished with provisions for proper grounding to help protect you against the possibility of electrical shock 3 Make certain that the control box is within the reach of the pump s power supply cord DO NOT USE AN EXTENSION CORD Extension cords that are too long or too light do not deliver sufficient voltage to the pump motor But more important they could present a safety hazard if th...

Page 4: ...n and free of debris after installation and before operation ZEPA0521 Allinstallationsmustcomplywithallapplicable electrical and plumbing codes including but not limited to governing electrical code local regional and or state plumbing codes etc 1 Electrical wiring and protection must be in accordance with the governing electrical code and any other applicable state and local electrical requiremen...

Page 5: ...per pump one moisture sensor lead from the pump should be hooked to the moisture sensor lead in the panel the other moisture sensor lead from the pump should be hooked to ground to complete the circuit 6 Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to read resistance and connect the VOM leads to the sensor cord black and white wires The V...

Page 6: ...S RESISTANCE SEAL FAILURE PROBES PANEL INDUCTION CIRCUIT INTHE CONTROL LEADS MUST BE CONNECTEDTO SEAL FAILURE MOISTURE SENSOR THERMAL THETHERMAL SENSOR LEADS ARETO BE CONNECTED IN SERIES WITH STARTER COIL NOTE 1 SENSOR CABLE WITHTHERMAL AND MOISTURE PROTECTION IS STANDARD ON ALL EXPLOSION PROOF MOTORS SEE NOTE 1 SENSOR CABLE P2 WHITE P1 BLACK W1 RED W2 ORANGE TYPICAL 3 PHASE WIRING DIAGRAM STANDAR...

Page 7: ...x months the following is recommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every three months If the pit is to remain wet the pump should be removed and stored as noted above Panels The panel should have all openings sealed to prevent moisture and dust from enteringtheenclosure Priortorestartingsystem...

Page 8: ...defective Pit too small D Pump will not shut off Debris clogging cutter mechanism Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged cutter pump housing pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pump...

Reviews: