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© Copyright 2020 Zoeller

®

 Co. All rights reserved.

General Information

GRINDER PUMP DESCRIPTION

1.  Pumps are constructed of cast iron with powder coated epoxy 

protection for long life when pumping sewage in submersible 
applications.  The cutter assembly is comprised of 440C stainless 
steel components hardened to a value of 55-60 on the Rockwell C 

scale; a two-bladed cutter and a precision ground flat disk.  Cutting 

action takes place with the rotation of the cutter in the clockwise 
(looking down on the unit) direction only, see Fig. 6 on page 11.

2.  Single phase motors' starting relay, starting capacitor and a run 

capacitor are located in the pump.

3.  These grinder pumps have a single seal design and do not have 

sensor wires.

4.  Automatic reset thermal overload protection is integral on single 

phase motors. For three phase models, overload protection is to be 
provided in the control panel.

FIELD ASSEMBLED INSTALLATION

1.  Installation and piping instructions are included with the rail system 

and basin instructions.  If pump is being retrofitted to an existing 

rail system, accessory parts may be required.  Consult the factory 

and advise make and model of rail system being used.

2.  Refer to the appropriate Indoor/Outdoor prepackaged instructions 

on pages 6-9 for more information on system installation.

3.  All electrical connections including pump to control box and power 

supply to control panels must comply with the “National Electrical 

Code” and applicable local codes.  Conduit and panel enclosure 

openings must have a gas and watertight seal.  Installation of 

electrical panels, conduit and connections should be made by a 

qualified licensed electrician.  A UL Listed potting kit, P/N 10-2350, 

is available from Zoeller Company.

4.  When installing a pump with a check valve, or a rail system with 

a check valve, you must give the pump case time to fill to help 

prevent air lock when lowering the unit into the liquid. The pump 

case has an air vent located behind the discharge. This air vent is 

across the pump housing mounting surface and must be cleaned 

before each reinstall. An extra air vent hole (3/16") may be drilled 

in discharge pipe below the check valve to help prevent air lock. 

This drilled hole must be cleaned before each reinstall. After the 

pump is installed, run the unit submerged to assure the pump case 

is filled (Water should come out of 3/16" diameter hole).

154108

1-1/4" NPT

18-5/8" [473 mm]

5" [127 mm]

6-1/2"

[165 mm]

4" [102 mm]

4" [102 mm]

7-5/8"

[194 mm]

4"

[102 mm]

SK1621

154108

TOTAL DYNAMIC HEAD/FLOW

PER MINUTE

SEWAGE AND DEWATERING

Shut-off Head:

90

100

80

70

53 ft. (16.2m)

27.4
30.5

24.4

21.3

-
-

-

-

MODEL

60

50

40

30

20

10

5

Feet

-

-

16.5

28

37

42

15.2
18.3

12.2

6.1

9.1

3.0

-
-

62

140

106

159

43

Gal.

1.5

Meters

7010

Liters

163

-

-

12

81 ft. (24.7m)

-

-
-

-

45

22

32

39

42

43

43

121

83

148

159

43

Gal.

7009

Liters

Gal.

7008

Liters

-
-
-
-

16.7

27

36

107 ft. (32.6m)

7

63
26

102

136

43

46

46

46

46

46

174
163

174

174

174

174

46

174

15

40

35

41

25

33

43

4.6

7.6

10.7

163
163
163

151

125

83

22

163

155

43

163

46

174

46

174

46

174

20

30

40

50

60

10

15

20

25

30

35

40

45

50

55

5

20

40

60

80

100

120

140

160

180

200

0

METERS

FEET

   

PUMP PERFORMANCE CURVE

   

MODELS 7008/7009/7010 

0

TOT

AL

 DYNAMIC HEAD

FLOW PER MINUTE

U.S. GALLONS

LITERS

70

10

80

90

100

110

4

8

12

16

20

24

28

32

7010

7009

7008

Summary of Contents for 7008

Page 1: ...pportDepartment at 1 800 928 PUMP 7867 Owner s Information Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Checklist 3 General Information 4 Pump Wiring Instructions 5 Typical Indoor Prepackaged System 6 Indoor Prepackaged Installation Instructions 7 Typical Outdoor Prepackaged System 8 Outdoor Prepackaged Installation Instructions 9 Operation 10 Cutter Maintenance 11 Se...

Page 2: ...CIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY Some states do not allow limitations on the duration of an implied war ranty so the above limitation may not apply to you Some states do not allowtheexclusionorlimitationofi...

Page 3: ...ed so that the grinder pump will shut off It is recommended to use rigid pipe and fittings and the pit be 24 in diameter for simplex systems and 36 in diameter for duplex systems or larger 4 Grinderinstallationsshouldbecheckedyearlyfordebrisand orbuildupwhich may interfere with the ON or OFF positions of variable level float control switches Repairandservice otherthancutterassemblymaintenance shou...

Page 4: ...ertight seal Installation of electrical panels conduit and connections should be made by a qualified licensed electrician A UL Listed potting kit P N 10 2350 is available from Zoeller Company 4 When installing a pump with a check valve or a rail system with a check valve you must give the pump case time to fill to help prevent air lock when lowering the unit into the liquid The pump case has an ai...

Page 5: ...g Instructions Installation and checking of electrical circuits and hardware should be performed by a qualified licensed electrician 010415 AUTOMATIC WIRING DIAGRAM 010443 NONAUTOMATIC WIRING DIAGRAM 1 PH FIGURE 4 FIGURE 5 Models WD WH are fully automatic A float switch is included and factory wired in the pump circuit to provide automatic operation once the float switch is secured properly to the...

Page 6: ...CORD SEAL INSPECTION PLATE 3 GROMMET SEAL SWITCH CORD ALARM FLOAT BASIN COVER LIFTING BOLT 16 X 1 4 STEEL 5 16 304 STAINLESS STEEL PUMP PLATE PUMP POWER CORD SILENCE INPUT 1 POWER ON FIELD INSTALLED ALARM 4 RUBBER INLET CAST IRON ADAPTERS OFF 24 NOMINAL TO ALARM PANEL BALL VALVE FIELD INSTALLED GALVANIZED PIPE 1 1 4 X 32 GALVANIZED PIPE 1 1 4 X 12 GRINDER PUMP SINGLE PHASE 2HP 1 1 4 GROMMET SEAL F...

Page 7: ...ould be located in a very low trafficareawithin15 ofthepowerdisconnect Theholeshouldbeat least8 largerindiameterthanthebasininordertoleave4 ofbackfill all the way around the perimeter A minimum of 4 of compacted subbase is also required Backfill and subbase should be 1 8 to 3 4 pea gravel or 1 8 to 1 2 crushed stone Also reference the basin installation instructions included with the unit 6 The 4 ...

Page 8: ...GLASS AFD 1 25 2 Z RAIL 2 CAST IRON CHECK VALVE 3 4 GUIDE RAILS 2 SCH 80 BALL VALVE 2 FLEX BOOT FITTING LOCATION VARIES WITH BASIN DEPTH FLOAT TREE ASSEMBLY 2HP GRINDER PUMP 2 PVC SCH 80 PLBG 1 8 302 STAINLESS STEEL LIFTING CABLE ALARM ON OFF SOLID FIBERGLASS COVER HIGH WATER ALARM OR SIMPLEX CONTROL PANEL FIELD INSTALLED ALARM FLOAT SWITCH MUST OPERATE OFF LOW VOLTAGE TO BE USED WITH QWIK BOX SK3...

Page 9: ...b inner diameter with the hole in the basin Attach the hub to the side of the basin using the sealant and hardware provided 6 The bottom of the excavation can now be properly backfilled compacted and leveled Set basin in hole Ensure the removable cover extends above the finished grade line and the grade slopes awayfromtheunit Backfillandsubbaseshouldbe1 8 3 4 pea gravel or 1 8 1 2 crushed stone Re...

Page 10: ...installed Floats positioned properly Discharge valves open 3 16 vent hole drilled in pipe between check valve and pump Once the above has been verified proceed with the following checks Pump power cables and control floats properly installed and voltage verified Conduit connections to panel and junction box are properly sealed After installing the pump into the containment area with adequate subme...

Page 11: ...rinding both disc and cutter to a 32 micro finish Do not attempt grinding in the field Send parts to a qualified machine shop or return to the factory for repair The disc cutter and shims are a matched set Keep parts together Measure disc before and after resurfacing with micrometer and record measurements 6 After resurfacing the disc and cutter must be flat within 0 001 If the disc has been surfa...

Page 12: ... protective sole shoes and not standing in water Under flooded conditions contact your local electric company or a qualified licensed electrician for disconnecting electrical service to the pump prior to removal Grinder pumps contain oil which becomes pressurized and hot under operating conditions Allow 2 1 2 hours after shut down before servicing pump Condition A Pump will not start or run B Moto...

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