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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

Three Phase Installation

Three phase pumps are nonautomatic. To operate 

automatically, a control panel is required. Follow the 

instructions provided with the panel to wire the system.

Before installing a pump, check the pump rotation to 

insure that wiring has been connected properly to power 

source, and that the green lead of power cord (See wiring 

diagram), is connected to a valid ground, Momentarily 

energize the pump, observing the directions of kick 

back due to starting torque. Rotation is correct if kick 

back is in the opposite direction of rotation arrow on 

the pump casing. If rotation is not correct, switching of 

any two power leads other than ground, should provide 

the proper rotation.

Refer to the wiring diagram supplied with specific 

electrical control panel for correct cable termination 

locations.

NOTE: 

Sensor cable includes 5 leads; 2 leads for thermal sensor, 2 leads for moisture sensor, and a green ground lead.  Sensor wire colors are as shown.

(N/C)

SENSOR

330K OHMS RESISTANCE

SEAL FAILURE PROBES

PANEL.

INDUCTION CIRCUIT IN THE CONTROL

LEADS MUST BE CONNECTED TO 

SEAL FAILURE MOISTURE SENSOR

STARTER COIL

CONNECTED IN SERIES WITH

RECOMMENDED THERMAL SENSOR

THERMAL

T3

T2

T1

L3

L2

L1

POWER CABLE

3 PHASE MOTOR

3Ø VAC

SENSOR CABLE

BLACK

WHITE

ORANGE

RED

GREEN

TYPICAL 3-PHASE  WIRING DIAGRAM

ZEPA0038E

PHASE POWER AND SENSOR CORD, LEAD IDENTIFICATION

ZEPA0039E

SEAL FAILURE

BLACK & WHITE 

LEAD  

GROUND

POWER 

CORD 

LEAD

SENSOR CORD 

GREEN GROUND 

BLACK

GREEN  

RED 

WHITE

SENSOR

LEADS

TEMPERATURE

RED & ORANGE

SENSOR

LEADS

“64 HD SERIES” FOUR CONDUCTOR 

AWG. POWER CORD SIZE

MODEL

BHP

230/3PH

460/3PH

6424

25

2 AWG.

2 AWG.

6425

30

2 AWG.

2 AWG.

6426

40

2 AWG.

2 AWG.

6427

50

2 AWG.

2 AWG.

6428

60

2 AWG.

2 AWG.

APPROXIMATE CORD DIAMETER PER GAUGE

18/5 AWG.

.50"

2/4 AWG.

1.38"

 NOTE: SENSOR CORD 18/5 AWG. APPROXIMATELY 

.50" DIAMETER.

Summary of Contents for 64 HD Series

Page 1: ...tion Reference ZM3013 for repair manual on 64 HD Series Pumps Should further assistance be necessary please call our Product Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions T...

Page 2: ...ngineered Products or an authorized service facility and found to be defective by the company Part s that fail and that inspection determines to be defectiveinmaterialorworkmanship willberepaired replaced orremanufacturedat Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major co...

Page 3: ...damaged during shipment If the unit is damaged contact your dealer before using DO NOT remove the test plugs in the cover nor the motor housing 2 Carefully read the literature provided to familiarize yourself with specific details regarding installation and use These materials should be retained for future reference 1 Do not lift carry or hang pump by the electrical cables Damage to the electrical...

Page 4: ...ll be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 4 IPS size 10 Basin must be in a...

Page 5: ...isture detection circuit An indicator light will activate when ever water is present in the shaft seal cavity or cord cap assembly Whenever the seal leak light is activated indicating the entry of moisture into the pump it should be removed and serviced in order to avoid damage to the motor Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to ...

Page 6: ...ination locations NOTE Sensor cable includes 5 leads 2 leads for thermal sensor 2 leads for moisture sensor and a green ground lead Sensor wire colors are as shown N C SENSOR 330K OHMS RESISTANCE SEAL FAILURE PROBES PANEL INDUCTION CIRCUIT IN THE CONTROL LEADS MUST BE CONNECTED TO SEAL FAILURE MOISTURE SENSOR STARTER COIL CONNECTED IN SERIES WITH RECOMMENDED THERMAL SENSOR THERMAL T3 T2 T1 L3 L2 L...

Page 7: ...temisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every threemonths Ifthepitistoremainwet thepumpshouldberemoved and stored as noted above Panels Thepanelshouldhaveallopeningssealedtopreventmoistureanddust fromenteringtheenclosure Priortorestartingsystem ...

Page 8: ...adjustment or defective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing discharge pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pumps capacity Low o...

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