Zoeller 64 HD Series Owner'S Manual Download Page 2

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© Copyright 2017 Zoeller

®

 Co. All rights reserved.

*AGRICULTURAL/FOOD PROCESSING AND PERMANENT INDUSTRIAL 

INSTALLATIONS CONTAINING LIMITED QUANTITIES (5% BY VOLUME) OF 

WASTE OR ABRASIVES AND PERMANENT INDUSTRIAL INSTALLATIONS

15 Months After Shipment - Limited Warranty

MONTHS                    

0-9             9-15

Rotor & Stator    

 

 0%              50%

Mechanical Seal           

25%              50%

Impeller                    

25%              50%

Wear Rings                

25%              50%

Ball Bearings        

0%              50%

Pump Housing              

25%              50%

Controls and accessories included for nine months.

*CONSTRUCTION/MINING - OTHER PORTABLE INSTALLATIONS

Nine Months After Shipment - Limited Warranty

MONTHS                    

0-9

Rotor & Stator             

0%

Mechanical Seal       

25% 

Wear Rings              

25%

Ball Bearings            

0%

Pump Housing   

 

25%

Controls and accessories included for nine months.

Limited Repair Warranty At An Authorized Service Station

Beginning on the date of repair, the term of the repair warranty shall be the longer of 

the unexpired original warranty term or 30 days.

Limited Replacement Parts Warranty - 30 Days After Purchased

The Zoeller Engineered Products warrants its 64 HD Series of submersible pumps 

to the original owner to be free from defects in workmanship and materials under the 

following conditions and limitations by the owner paying the applicable percentage 

of the list price of the following parts in effect at time of replacement in the specified 

*installations.  

Conditions

1.  Approval of installation and start up of the equipment by the companies authorized 

on-site representative

2.  Transportation charges shall be borne by the buyer

3.  Labor charges for warranty repair shall not be assumed by the company for repairs 

made after one year from date of installation (nine months in Construction/Mining 

and other portable installations) to end customer. Returns must have prior written 

authorization from the company.

4. Hazardous Environment Series pumps have special repair procedures. Contact 

Zoeller.

5.  Controls and accessories warranty (See specific warranty below).

*MUNICIPAL SEWAGE PERMANENT INSTALLATION

Five Year (10,000 hr) Months After Shipment - Limited Warranty

MONTHS             0-18            19-30            30-45            46-60

HOURS              0-3,000      3,000-5,000     5,000-7,500     7,500-10,000

Rotor & Stator      0%              30%              50%               80%

Mechanical Seal    0%              30%              50%               75%

Impeller          

0%              30%              50%               80%

Wear Rings          0%              50%              80%              100% 

Ball Bearings       0%              50%              80%              100%

Pump Housing       0%              30%              50%              100%

Controls and accessories included for 18 months.

Each Zoeller 64 HD Series Pump installation is required to have a completed Zoeller Engineered Products Start-up Report (ZM1074). The report is to be completed by an 

approved Start-up Technician in the presence of the installing contractor. A copy of this report will be kept on file at the Zoeller Engineered Products offices in Louisville, 

KY.  

Failure to comply with the requirement will void the 5 year pro-rated warranty agreement.

Limited Warranty 

Zoeller Engineered Products’ sole obligation under all the above warranties shall be 

to make repairs and to replace parts when necessary on products that have been 

returned to Zoeller Engineered Products or an authorized service facility and found 

to be defective by the company.  Part(s) that fail and that inspection determines to be 

defective in material or workmanship, will be repaired, replaced, or remanufactured at 

Zoeller Engineered Product’s option provided, however, that by so doing we shall not 

be obligated to replace an entire assembly, the entire mechanism, or the complete 

unit.  Major components and controls not manufactured by the company are covered 

by the original manufacturer warranty in lieu of this warranty.  This warranty shall not 

apply to any product or part of a product, including pumps, controls, lifting devices, 

basins, and power cables which are damaged or subject to misuse, accident, neglect, 

operated outside the limits of the pump curves, used in a manner contrary to the 

printed instruction, or damaged due to a defective power supply, improper electrical 

protection, or faulty installation or repair.

The company will not be responsible for travel expenses, rented equipment, outside 

contractor fees, or unauthorized repair shop expenses.  No allowance will be made 

for shipping charges, damages, labor or other charges that may occur due to product 

failure, repair, or replacement.

This warranty does not apply to any material that has been disassembled without 

prior approval of Zoeller Engineered Products, subjected to misuse, misapplication, 

neglect, alternation, accident or act of God; that has not been installed in accordance 

with Zoeller Engineered Products installation instructions; that has been exposed 

to but not limited to hydrocarbons, hydrocarbon derivatives (oil, gasoline, solvents, 

etc.) or other abrasive or corrosive substances, is in lieu of all other warranties 

expressed or implied.

Contact authorized service station to obtain any needed repair replacement parts.  

For additional information pertaining to our warranty or if service cannot be obtained 

locally, contact Zoeller Engineered Products, 3649 Cane Run Road, Louisville, 

Kentucky 40211-1961,  Attn:  Customer Service.

ZOELLER ENGINEERED PRODUCTS EXPRESSLY DISCLAIMS LIABILITY FOR 

SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES OR BREACH OR 

EXPRESSED OR IMPLIED WARRANTY; AND ANY IMPLIED WARRANTY OF 

FITNESS FOR A PARTICULAR PURPOSE AND OF MERCHANTABILITY SHALL 

BE LIMITED TO THE DURATION OF THE EXPRESSED WARRANTY.

Some states do not allow limitation on the duration of an implied warranty, so the 

above limitation may not apply to you.  Some states do not allow the exclusion or 

limitation of incidental or consequential damages, so the above limitation or exclusion 

may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights 

which vary from state to state.

Zoeller Engineered Products neither assumes nor authorizes any person or company 

to assume for it any other obligation in connection with the sale of its equipment.  

Any enlargement or modification of this warranty by any other party is their sole 

responsibility.  No other warranties expressed or implied, including implied warranties 

of merchantability and fitness for a particular purpose will apply.

Limitations

Summary of Contents for 64 HD Series

Page 1: ...tion Reference ZM3013 for repair manual on 64 HD Series Pumps Should further assistance be necessary please call our Product Support Department at 1 800 928 PUMP 7867 Table of Contents Safety Instructions 1 Limited Warranty 2 Preinstallation Information 3 Electrical Data 3 Typical Sewage Installation 4 Pump Wiring Instructions 5 6 Operation 7 Maintenance 7 Service Checklist 8 Safety Instructions T...

Page 2: ...ngineered Products or an authorized service facility and found to be defective by the company Part s that fail and that inspection determines to be defectiveinmaterialorworkmanship willberepaired replaced orremanufacturedat Zoeller Engineered Product s option provided however that by so doing we shall not be obligated to replace an entire assembly the entire mechanism or the complete unit Major co...

Page 3: ...damaged during shipment If the unit is damaged contact your dealer before using DO NOT remove the test plugs in the cover nor the motor housing 2 Carefully read the literature provided to familiarize yourself with specific details regarding installation and use These materials should be retained for future reference 1 Do not lift carry or hang pump by the electrical cables Damage to the electrical...

Page 4: ...ll be visible from this hole during pump run periods Also a vent hole is drilled in the pump housing Be sure that this hole is cleared during any servicing 7 Vent gases and odors to the atmosphere through vent pipe per Local and State codes 8 Secure power cord to avoid entanglement with variable level float switch mechanism 9 Do not reduce pump discharge pipe below 4 IPS size 10 Basin must be in a...

Page 5: ...isture detection circuit An indicator light will activate when ever water is present in the shaft seal cavity or cord cap assembly Whenever the seal leak light is activated indicating the entry of moisture into the pump it should be removed and serviced in order to avoid damage to the motor Moisture sensor circuit can be checked for continuity complete circuit with a Volt OHM Meter Set the VOM to ...

Page 6: ...ination locations NOTE Sensor cable includes 5 leads 2 leads for thermal sensor 2 leads for moisture sensor and a green ground lead Sensor wire colors are as shown N C SENSOR 330K OHMS RESISTANCE SEAL FAILURE PROBES PANEL INDUCTION CIRCUIT IN THE CONTROL LEADS MUST BE CONNECTED TO SEAL FAILURE MOISTURE SENSOR STARTER COIL CONNECTED IN SERIES WITH RECOMMENDED THERMAL SENSOR THERMAL T3 T2 T1 L3 L2 L...

Page 7: ...temisshutdownformorethansixmonths thefollowingisrecommended Pumps If pit is to remain dry then the pump can remain in the pit With the pump in the pit it should be operated for five minutes once every threemonths Ifthepitistoremainwet thepumpshouldberemoved and stored as noted above Panels Thepanelshouldhaveallopeningssealedtopreventmoistureanddust fromenteringtheenclosure Priortorestartingsystem ...

Page 8: ...adjustment or defective Pit too small D Pump will not shut off Debris under float switch Float travel obstructed Defective or damaged float switch Magnetic starter contacts shorted Air lock check vent hole E Pump operates but delivers little or no water Check for plugged Pump housing discharge pipe or sticking check valve Vent hole clogged or not drilled Discharge head exceeds pumps capacity Low o...

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