Zodiac NOOSA REEF Instruction Manual Download Page 44 | Manualshive

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DECK ASSEMBLY

42

5.94m x 3.66m

B B

A

A

C

C

A

A

B B

A A

C C

A

A

LONG PIN

LONG PIN

LONG TOP DECK

LONG TOP DECK

LONG PINS

LONG PINS

7.0

8

m x 3.66m

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Summary of Contents for NOOSA REEF

Page 1: ...NOOSA REEF Oval Instruction Manual 2007 2008 T To o b be e u us se ed d i in n c co on nj ju un nc ct ti io on n w wi it th h t th he e D DV VD D...

Page 2: ...has now brought its expertise to swimming pools to bring you a full range of pools automatic pool cleaners and water treatment systems Backed by Zodiac technology expertise and experience Zodiac bring...

Page 3: ...n 21 Deep End Channel Positioning 23 Deep End part quantities 27 Deep End parts list 28 Deep End frame assembly 29 Positioning the channels 31 Assembly 32 Liner installation 45 Assembly of Top Deck 49...

Page 4: ...ings bolts and screws every year to make sure that all of the parts are in good shape Ensure that the water level in your pool is maintained at the correct level for safe operation of the filtration s...

Page 5: ...ol is not being supervised ALWAYS FOLLOW THE INSTRUCTIONS contained in this manual Incorrect installation can lead to product failure and warranty voids Please respect that your pool can be holding up...

Page 6: ...r problems caused by incorrect installation procedures It is strongly recommended that only reputable licenced and insured professional installers undertake the work ensuring that it complies with the...

Page 7: ...TOOLS REQUIRED 5 CEMENT Clear plastic hose Water Cut a piece of 9mm tubing around 20cm long fill the tubing with water This can then be used to find the level between one side and the other...

Page 8: ...2 ACC Box P20850 D Long pin 6 8 14 16 18 22 ACC Box P1000114 E EZ lock atrium 13 15 15 17 19 23 ACC Box P1000116 F Wall channel round end section 1 8 1 8 1 10 1 10 1 10 1 10 Rail Box P13056UKIT Side s...

Page 9: ...Post to Female 12mm Hex nut High Tensile Ref Part Model 2012 2412 2315 2715 3015 3815 Size 3 66 x 5 94 m 3 66 x 7 08 m 4 57 x 6 85 m 4 57 x 7 99 m 4 57 x 9 13 m 4 57 x 11 41 m Carton I Base crown PSL...

Page 10: ...ENLARGED VIEW OF COMPONENTS 8 F2 B2 K C F1 G B1 A2 J D2 E A1 L I...

Page 11: ...ld have the least amount of digging to do Do not install in a major water drainage depression or sewer drain field Ground area around the pool foundation should be level for 900mm out from base of poo...

Page 12: ...e illustration This will allow you more leeway to work When you choose the appropriate site for your pool make sure you allow for the distance between the pool and property line as requires by law in...

Page 13: ...e can of spray paint mark out the area to be cleared and levelled for your pool A A B B B B SITE PREPARATION 11 STEP 3 STEP 4 Model 2012 2412 2315 2715 3015 3815 Size 3 66 x 5 94 m 3 66 x 7 08 m 4 57...

Page 14: ...Remove any grass sod and tree roots from the area you have just outlined Rake out pebbles roots and other debris SITE PREPARATION 12 STEP 5 STEP 6...

Page 15: ...e that the framework will be level The most critical areas are the pool perimeter and cross channels The pool floor should be generally level but the sand base can be used to fill any low spots Note I...

Page 16: ...mm wide section 2 4616 wide pools have 5 joiners in each section 2 x E joiners 2 x D joiners and 1 x C joiner STEP 9 FRAME ASSEMBLY Once the joiner channels have been assembled and bolted together the...

Page 17: ...nuts and bolts have been tightened It s time to position the assembled frames into the pool site Place the first assembled channel across the width of the pool at a point 2100mm from the end of the c...

Page 18: ...24200 Lt 5 94 X 3 66 m 19800 Lt 9 13 x 4 57 m 38000 Lt 7 99 x 4 57 m A 3856 mm B 1140 mm Centres C 2100 mm X 4766 mm B 1140 mm Centres Y 2540 mm Y C C Y Y Y 11 41m x 4 57m 48500 Lt X B B X 6 85m x 4...

Page 19: ...posts are not correctly aligned they need to be tapped back or forward until the back of each post is correctly aligned with the string line Measure the two intersecting axis to ensure that the two s...

Page 20: ...D REPEATEDLY UNTIL CORRECT NOTE CONCRETE PADS The use of concrete blocks or concrete mix at each end of the P Post is critical as it distributes the load carried by the frames evenly into the soil bel...

Page 21: ...e of or 5mm If all of the measurements and levels are correct you can now proceed with the backfill of the channels across the pool and cement mix at the end of the channels The excavation for the cha...

Page 22: ...20 Noosa Reef Deep End Excavation Channel Assembly...

Page 23: ...U DIG Make sure even after any Council approvals that there are no pipes or cables in the excavation area Although shown here in very sharp straight lines the finished preparation of compacted sand wo...

Page 24: ...EP END EXCAVATION 22 A B 6850 x 4766 7990 x 4766 9130 x 4766 11410 x 4766 7080 x 3856 Pool Wall Pool Wall 2456 3366 3366 3366 3366 500 500 200 500 500 200 A B POOL FLOOR EXCAVATION POOL FLOOR 2 ENDVIE...

Page 25: ...500 1320 1820 1320 1320 1820 500 2306 500 200 1820 1320 POOL FRAME EXCAVATION 200 mm INTO POOL FLOOR POOL FLOOR 1140 mm CENTER TO CENTER 2 ENDVIEW X Y BETWEEN CENTRES BETWEEN CENTRES BETWEEN CENTRES...

Page 26: ...4 1 5 5 4 2 1 500 1820 4640 STANDARD FRAME DEEP END FRAMES 1000 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y 3 3 2590 700 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 1820 1320 POOL...

Page 27: ...1 5 5 4 2 1 500 1820 4640 STANDARD FRAME DEEP END FRAMES 1000 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y 3 3 2590 700 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 1820 1320 POOL...

Page 28: ...6 500 1820 6920 1000 700 200 500 1320 1820 1320 1140 mm CENTER TO CENTER X Y STANDARD FRAME DEEP END FRAMES 2590 2 3 4 5 6 7 4 5 3 2 1 A B POOL FLOOR EXCAVATION 1320 1820 500 500 3216 500 200 500 182...

Page 29: ...long 2 P160566 M12 Bolt and Nut 16 P Post RDE 4 4 57m Deep End Post 4 PPOSTRDE Joiner Channel short 4 P160567 Joiner Channel long 2 P160565 Joiner Channel extra long 2 P160566 M12 Bolt and Nut 16 P Po...

Page 30: ...ANDARD NOOSA REEF OVAL INSTRUCTION MANUAL THIS SUPPLEMENT ONLY COVERS THE FOLLOWING 1 Deep end parts list 2 Deep end excavation plans 3 Deep end frame assembly ALL OTHER ASPECTS OF THE INSTALLATION PR...

Page 31: ...DE P POSTRDE P160567 P160567 P POSTRDE P POSTRDE P POSTRDE P POSTRDE P160566 P160566 P160565 B L O C K BLO CK BLO CK B L O C K DEEP END FRAME ASSEMBLY 29 B 4 54 M WIDE POOLS A0 3 66 M WIDE POOLS Stand...

Page 32: ...2306 3216 500 500 500 900 900 500 3660 WIDE 200 200 500 500 4570 WIDE FRAME DETAIL ASSEMBLED ALL MEASUREMENTS 30 NOTE Inside channel to channel measurement...

Page 33: ...Inside post measurement POSITIONING THE CHANNELS 31 NOTE You will require two people to complete step 18 3 66 Wide pools Find the centre of A point C from the centre of the channel using a tape measur...

Page 34: ...e adjustable and have indexing pins The intermediate wall channels side sections are not adjustable and are used as the straight sides You must now assemble the wall channels This is a three step proc...

Page 35: ...as a base for the pool Any other sand may damage the liner STEP 21 Now that the wall channels have been positioned it is necessary to peg the channels into place with steel pegs to ensure that the rad...

Page 36: ...lace on this joiner plate and begin installing the wall The upright is properly positioned when the joiner plate is inserted into the notch at the lower end of the straight To make it easier to attach...

Page 37: ...defined position on the oval end of the pool it is at one of these points that you should start to unroll the wall There are two nuts bolts washers located approximately 10mm from the bottom of the wa...

Page 38: ...from the centre of one of the joiner plates Make sure the skimmer hole is at the place where you want to put the filtration system Important Materials The skimmer and water return holes are located a...

Page 39: ...WALL ASSEMBLY 37 Wall Short Wall Long STEP 27 Control Notch Control Notch...

Page 40: ...Ensure that all bolts and hole are used except as mention in step 24 Use the bolts provided with the wall Once the wall joint has completely bolted replace the last resin upright and top deck without...

Page 41: ...joint with two or three layers of duct tape Make sure to cover the bolt heads so there is no sharp edges that can damage the liner File any bumps or sharp edges to prevent damaging the liner WALL ASSE...

Page 42: ...rolling approx 75mm deep 50mm after rolling c Build an even coving of sand around the wall of the pool approximately 200mm high compact tightly 150mm after compacting up to the line around the inside...

Page 43: ...anchoring slots of the top deck index system Please see illustrations for the correct pin location for the size of the pool you are assembling on the next pages to determine which anchoring slots matc...

Page 44: ...DECK ASSEMBLY 42 5 94m x 3 66m B B A A C C A A B B A A C C A A LONG PIN LONG PIN LONG TOP DECK LONG TOP DECK LONG PINS LONG PINS 7 08m x 3 66m...

Page 45: ...DECK ASSEMBLY 43 7 99m x 4 57m 6 85m x 4 57m LONG TOP DECK LONG TOP DECK...

Page 46: ...B LONG PIN LONG TOP DECK LONG TOP DECK LONG PIN B A A A A B B B C C 9 13m x 4 57m LONG PINS LONG PINS A A A A A A A A C C LONG PINS LONG PINS B B B B B B B B A A A A C C 11 41m x 4 57m LONG TOP DECK L...

Page 47: ...ed to be place on the liner around the 200mm ledge of the deepend section to prevent the weight of the water pulling the liner away for the sand coving STEP 33 LINER INSTALLATION The installation proc...

Page 48: ...liner in a round section Avoid leaning heavily against the wall when getting into the pool as this could damage it Remove the liner from the centre of the pool toward the sides Hung liner 1 2 3 To ins...

Page 49: ...to powerful Tape the end of the vacuum hose before inserting it into the return water hole as not to damage the liner Seal the hose to the wall with tape to prevent air leakage Insert the vacuum hose...

Page 50: ...th your feet to iron out any folds in the floor The liner should now be drawing correctly back into the pool wall At this point you can start running water into the pool you will need to keep the vacc...

Page 51: ...veled and situated in the middle of the top deck hole Going in a clockwise direction install the next top deck overlapping the first one while making sure the pin is inserted in the appropriate anchor...

Page 52: ...e the arrow on the interior of the top deck cap illustration 2 towards the appropriate notch A Repeat these operations to complete the top deck installation of the round section of the pool NOTE Stand...

Page 53: ...as per the following instructions ASSEMBLY OF TOP DECK 51 STEP 43 STEP 44 You must now install the deck caps The deck cap clips onto the EZ Lock Apply a downward pressure on the cap clips around the...

Page 54: ...The remaining rubber gasket and the cork gasket are now fitted over the barrel fitting from the outside of the wall with the rubber gasket up against the pool wall the lock nut is now screwed onto th...

Page 55: ...hape to the pool wall do not over tighten screw continue fixing the screws from the upper and lower centre position outward as indicated by the numbering sequence below Tighten the four corner screws...

Page 56: ...54 Backfill Requirements for Noosa Reef Inground Installation...

Page 57: ...Sand cement mixl Pool Approved retaining wall Underground drainage system to remove water around base of pool E IN GROUND INSTALLATION It is imperative when any part of the pool is installed below fin...

Page 58: ...p m in stabilised pools and between 1 0 and 1 5 p p m for unstabilised pools The use of Stabiliser will maintain the chlorine level for a longer time as it acts as a sunlight screening agent and thus...

Page 59: ...cing agents ammonium compounds wood shavings sawdust paper fabrics petrol kerosene and other combustible materials Handling Keep the container away from moisture do not allow to get damp Avoid naked f...

Page 60: ...name item number or a complete description of your pool Contact your local pool dealer NATURE2 QUESTIONS ANSWERS What is Nature2 Nature2 is a water purification system which provides safe clear refre...

Page 61: ...mmended by Zodiac Group Australia Pty Ltd Only use pool cleaners designed for vinyl liner pools What should I do with my pool during vacation Check adjust pH Raise chlorine level to 3ppm if you are no...

Page 62: ...ested retail price for the replacement components at the time of the accepted claim From the beginning of the seventh 7th year to the end of the twentieth 20th the cost of the replacement to the purch...

Page 63: ...d or equipment is repossessed under that agreement c The Zodiac Pool and or equipment is used for any purpose other than for domestic swimming d payment for the Zodiac Pool and or equipment has not be...

Page 64: ...P2011100 Zodiac Group Australia Pty Ltd ABN 87 002 641 965 219 Woodpark Rd Smithfield NSW 2164 Australia Customer Care 1800 229 526 for Pools or 1800 668 552 For Pool Care Fax 61 2 9757 2860 Website...

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