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BOAT ASSEMBLY 

 

ASSEMBLE THE BOAT ON A SMOOTH CLEAN SURFACE 

 

ROLL UP FLOOR ASSEMBLY 

Illustrations in APPENDIX page A-8 

 

The slatted floorboard decking, arranged in a folding mat (Fig. 1), is uniquely designed to enhance the 
rapid  deployment  concept,  is  completely  removable  and  comes  factory  installed  so  that  it  rolls  up 
normally  with  the  fold  of  the  boat.  It  is  constructed  as  a  single,  mat-type  roll-up  flooring  system 
consisting  of  slats  made  from  anodized  aluminum  that  are  factory  covered  with  wear-proof  fabric. 
Quick  release  buckle  operated  sheathes  are  installed  on  the  aft  area  of  this  floorboard  section  to 
secure 1 or  2 CO2 or SCUBA bottles, should the boat be deployed with such a system. 
It is secured in the bow to the thrust board (Fig. 2) and between the transom and the transom retaining 
batten in the aft (Fig. 3). 
It is adjusted on the transom (Fig. 4) by two tension straps from floor to transom. Tighten straps 1” or 
2.5cm past snug, and on the sides by placing the floor under the rubber triangular extrusion glued to 
the bottom of the buoyancy tube on either sides of the transom inside the boat. (Fig. 3). 
 

OPTIONAL ALUMINIUM FLOORBOARDS (FC 470, AS AN EXAMPLE) 

Illustrations in APPENDIX page A-9 

 
An  aluminum  floorboard  hard  deck  system  with  its  stringers  does  not  allow  the  use  of  automatic 
inflation.  Nevertheless  one  can  use  an  inflation  bottle  and  feed  an  inflation  hose  to  any  of  the  I/C 
valves, once the hard floorboard decking and stringers are installed. 
When  the  slatted  floorboard  decking  is  not  preferred  for  use,  it  is  easily  removed  and  as  easily 
replaced with the optional aluminum floorboards. 
 
It  is  used  when  the  boat  requires  a  higher  rate  of  speed,  mobility  and  maneuverability,  better 
directional control through high sea conditions, as well as achieving better fuel economy. The optional 
aluminum floorboards are made of lightweight anodized marine aluminum, are self-locking and come 
in four panels and bow board(s) with two securing aluminum stringers. With practical training, the time 
required to install the rigid flooring system can be reduced to only a few minutes. 
 
It  is  mandatory  to  use  this  type  of  floor  when  using  more  than  40  HP  engine  (on  FC  470)  or  a  twin 
engine combination of not more than 2 x 30 hp. All engines should be bolted through the transom. 
The  stringers  (7,  Fig.  3)  are  essential  to  the  seaworthiness  of  the  boat.  They  lock  in  the  floorboards 
and assure the rigidity of the entire structure. 
 

NOTE: For other boats, see their HIN plate for specific HP ratings or page Appendix 2 in this document. 
 

ASSEMBLY OF THE OPTIONAL FLOORBOARDS 

Illustrations in APPENDIX page A-9 

 

Use soap & water at the corner reinforcements (c) (between the buoyancy tube and the bottom), 
to slide & make it easier to position the floorboard elements (Fig. 1-B). 
ATTENTION: NEVER USE TALCUM POWDER 

as they contain Silicones, which are harmful to the 

boat. 

 

Inspect each element to understand how it will be assembled: 

 

The order of assembly of each element is indicated on a label in the upper right-hand-corner of 
each floorboard, 

 

The bow floorboard section has an upside and a down side position. The upside is identifiable by 
a label of the sun (8) (Fig. 3). If the label is lost, use the lines on the aluminum junction profiles to 
guide you, they are apparent when assembling. 

 

Lightly inflate the buoyancy tube (this helps the elements to take their place). 

 

Slide the bow floorboards (1and 2) (Fig. 4) into the corner reinforcement (c) (Fig. 1-B). 

 

Place the aft element (5) against the transom (6). (fig.2). 

 
 

 

Summary of Contents for MilPro Futura Commando FC 420

Page 1: ...AVANT LA MISE EN SERVICE DE VOTRE ZODIAC READ THIS MANUAL CAREFULLY BEFORE USING YOUR BOAT VOR BENUTZUNG IHRES BOOTES LESEN SIE DIESES HANDBUCH SORGF LTIG DURCH LEGGERE ATTENTAMENTE IL PRESENTE MANUAL...

Page 2: ...Volume 2 gives technical specifications and assembly instructions for the boat and its equipment VOLUME 2 OWNER S MANUAL BOAT TYPE FUTURA COMMANDO BOAT MODELS FC 420 FC 470 FC 530 F 580 EOD SUMMARY P...

Page 3: ...NG INSTRUMENTS SUCH AS KNIVES OR CUTTERS TO OPEN CARDBOARD BOXES FC 420 FC 470 FC 530 F 580 Boat carrying bag with 1 1 1 boat bag 1 floorboard bag Buoyancy tube 1 1 1 1 Foot pump and hose 2 2 2 2 Owne...

Page 4: ...AT WITH THE CAPS INSTALLED ON THE OVERPRESSURE VALVES REMOVE THE CAPS BEFORE INFLATING AND REINSTALL THEM AFTER INFLATING THE CAPS SHOULD REMAIN INSTALLED WHILE THE BOAT IS ON THE WATER AND REMOVED WH...

Page 5: ...igation position green area at 6 o clock Replace the caps tighten manually firmly To deflate the buoyancy tube Rotate the I C valve flywheel to the inflation zone red area at 12 o clock Remove the val...

Page 6: ...equires a higher rate of speed mobility and maneuverability better directional control through high sea conditions as well as achieving better fuel economy The optional aluminum floorboards are made o...

Page 7: ...It could damage them After having flattened out the floorboard to position the stringers 7 more easily when the ground is not level slide the paddles under the boat bottom lengthwise at about 20 cm 8...

Page 8: ...e excess avoiding any possibility of causing severe damage to the boat When installed after inflation the lower chamber isolator clamps ensure the air tightness of the shock absorbing tubes All valves...

Page 9: ...70 FC 530 not on F 580 Manifold with 2 inflation hoses 1 SCUBA first stage valve 2 SCUBA first stage valves 2 quick connect disconnect high pressure hoses port starboard transom 1 SCUBA dive cylinder...

Page 10: ...alve arrows to 12 o clock inflation red area This allows gases to circulate throughout the boat during the inflation phase Unscrew LBT wing nuts NAVIGATION turn all I C valves to 6 o clock isolate all...

Page 11: ...he bottle Make sure Overpressure caps are off Lower buoyancy tube clamps are off I C valves are opened the 12 00 o clock position Keel automatic inflation kit is assembled and hoses are well fitted Va...

Page 12: ...cting the automatic keel inflation kit hoses between themselves from the bow main buoyancy tube to the keel itself In navigation one will disconnect the hoses between themselves to isolate both buoyan...

Page 13: ...PSI Ambient or water temperature Internal buoyancy tube pressure Plus 1 C or 1 8 F Plus 4 mbar or 0 06 PSI Minus 1 C or 1 8 F Minus 4 mbar or 0 06 PSI RISK OF PRESSURE LOSS Example Your boat is on the...

Page 14: ...e you were pumping air into the boat Tighten the butterfly wing nuts on the lower buoyancy tubes Return the pressure gauge to the repair kit where it should be and return the repair kit to one of the...

Page 15: ...it in yet bottle tap to Starboard plug both high pressure hoses into their diffuser fittings check your I C valves are opened at 12 o clock with lower buoyancy tubes clamps in off position and overpre...

Page 16: ...e lower buoyancy tubes If one of the l C valves were to be closed green area at 6 o clock the gases would not inflate the whole boat There also is a possibility of damaging a boat baffle beyond repair...

Page 17: ...e gases will reach 70 to 80 degrees C or 94 to 112 degrees F Adequate precautions must be taken not to exhaust CO2 these gases into sensitive environments Adequate eye and hand protection gear must be...

Page 18: ...the Zodiac pressure gauge TEST DURATION 24 00 hours minimum As specified in I S O 6185 authorized pressure drop is 20 in 24 hours For buoyancy tubes whose operating pressure is 240 Mbar Zodiac allows...

Page 19: ...ission LOAD DISTRIBUTION A boat s maximum payload is greater than its planning load and varies with the boat type In heavy seas from the bow load the bow of the boat and trim the engine in a bit In he...

Page 20: ...oat assembly A8 A9 Inflation system A10 A11 A12 ANHANG Technische Daten A1 A2 Beschreibung A3 A4 A5 A6 A7 Abbildungen Montage des bootes A8 A9 Aufblassystem A10 A11 A12 ALLEGATO Caratteristiche techni...

Page 21: ...10 man 12 man 15 man Kg 870 1250 1710 2520 lb 1918 2756 3770 5556 Kg 120 146 160 275 lb 265 322 353 605 3 2 1 6 6 compartments 5 2 1 8 8 compartments 5 2 1 8 8 compartments 5 2 1 8 8 compartments CERT...

Page 22: ...NT STORAGE DIMENSIONS PACKMA E INGOMBRO DIMENSIONES a m 1 40 1 50 1 70 1 70x0 84x0 29 ft 4 7 4 11 5 7 4 11 x2 9 x11 b m 0 65 0 75 0 90 2 10x0 87x0 40 ft 2 2 2 6 2 11 6 11 x2 10 x1 4 c idem idem idem i...

Page 23: ...em ISO 6185 Normen berechnet Fahren mit oder nahe der zul ssigen Nutzlast ist nur empfehlenswert in ruhigem Wasser und mit reduzierter Geschwindigkeit Die Gewichtsandgaben beinhalten kein Zubeh r Die...

Page 24: ...DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIZIONE DESCRIPCION A3 FC420...

Page 25: ...DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIZIONE DESCRIPCION A4 FC470...

Page 26: ...DESCRIPTION DESCRIPTION BESCHREIBUNG DESCRIZIONE DESCRIPCION A5 FC530...

Page 27: ...yancy Tube indicate a double layer of fabric specific to the FC 580 EOD only Hinweis Die dunkleren Fl chen auf der Tragschlauchoberseite resultieren aus einer doppelten Gewebeschicht die f r das FC 58...

Page 28: ...engurt Sangla di pagliolo Sangla de suelo 13 Poign es Handles Griffe Maniglia Asa 14 Fixation plancher Bow floorboard attachments Bodenhalterung Fissaggio pagliolato Fijaci n suelo 15 Planche but e Th...

Page 29: ...BOAT ASSEMBLY A8 Figure 1 Figure 2 Figure 3 Figure 4 Thrustboard...

Page 30: ...on it to push boards down 1 2 3 4 5 6 Floorboard male female assembly Fig 1 A Fig 1 B a floorboards b hull main buoyancy tubes c corner reinforcement d bottom hull Sun decal sticker 8 found on stringe...

Page 31: ...INFLATION SYSTEM A10 Clamp Figure 1 Figure 2 Figure 3...

Page 32: ...INFLATION SYSTEM A11 Overpressure valve Mirada Z2286 Z2284 Z2233 Z2234 Z3001 Z2283 CO2 valve Z3864 Z2929 Z2212 Z2233 Z2234 Z3001 Z2232 Z2936 Figure 1 Figure 2 Figure 3...

Page 33: ...INFLATION SYSTEM A12 GONFLEMENT INFLATION NAVIGATION Overpressure valve Gonflement Inflation Clamp Intercommunication valve Overpressure valve Intercommunication valve Clamp...

Page 34: ...NOTES PERSONELLES PERSONAL NOTES NOTIZEN ANNOTAZIONI PERSONALI NOTAS PERSONALES...

Page 35: ...32 bis boulevard Haussmann 75009 PARIS Z65501 Octobre 2013 ZODIAC MILPRO INTERNATIONAL...

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