Zodiac Pool Systems TruClear Jandy Pro Series Installation And Operation Manual Download

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Over Temp

Overheated controller

The controller detects internal temperature and

may can reduce output power as a self-protection

feature.

At 70ºC (internal) output power to the cell is

reduced by 50% (no message displayed).

At 80º C (internal) output power to the cell is

reduced to 0% (OFF), and this over temperature

error is displayed. Output is OFF.

Designed to warn the user or service person of

overheating.

Please confirm that this warning message

automatically disappears when internal temp goes

below 80 °C.

Zodiac Pool Systems, Inc.

2620 Commerce Way, Vista, CA 92081

1.800.822.7933 | www.ZodiacPoolSystems.com

Zodiac Pool Systems Canada, Inc.

2-3365 Mainway, Burlington (ON) L7M 1A6

+ 1 (888) 647-4004 | www.ZodiacPoolSystems.ca

ZODIAC

is a registered trademark of Zodiac International, S.A.S.U., used under license.

All trademarks referenced herein are the property of their respective owners.

ETL LISTED

CONFORMS TO

UL STD 1081

Certified to

CAN/CSA C22.2

No. 218.1

Summary of Contents for TruClear Jandy Pro Series

Page 1: ...DOMESTIC REGISTRATION NO 32473 PEST CONTROL PRODUCTS ACT Installation and Operation Manual READ THE LABEL AND OPERATION MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN Zodiac Pool Systems Inc 2620 Commerce Way Vista CA 92081 1 800 822 7933 www ZodiacPoolSystems com Zodiac Pool Systems Canada Inc 2 3365 Mainway Burlington ON L7M 1A6 1 888 647 4004 www ZodiacPoolSystems ca ...

Page 2: ... instructions in this manual can be followed exactly Before installing this product read and follow all warning notices and instructions that accompany this product Failure to follow warning notices and instructions may result in property damage personal injury or death Improper installation and or operation will void thewarranty Improper installation and or operation can create unwanted electrica...

Page 3: ...rning Power Pack On Off Using the Pump s External Timer 17 5 4 Setting the Chlorine Output Level 17 5 5 BOOST LOW Mode 18 5 6 Polarity Reversal 18 Section 6 Maintenance Instructions 18 6 1 Weekly 18 6 2 Monthly 18 6 3 Cleaning the Cell 19 6 4 Winterizing 20 Section 7 Troubleshooting 20 7 1 Problems and Corrective Action 20 Section 8 Display Readings 23 4 2 Litres of Water in Your Pool 13 Determini...

Page 4: ...d fault circuit interrupter GFCI Do not install within an outer enclosure or beneath the skirt of a hot tub or spa Do not use this device with bromide products WARNING Installation must be done in accordance with the National Electrical Code NEC or NFPA 70 in the US the Canadian Electrical Code CEC or C22 1 in Canada and or any other local and national installation codes RISKOF ELECTRICSHOCK FIRE ...

Page 5: ...ce hyperthermia Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 37 C 98 6 F The symptoms of hyperthermia include dizziness fainting drowsiness lethargy and an increase in the internal temperature of the body The effects of hyperthermia include Unawareness of impending danger Failure to perceive heat Failure to recog...

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Page 7: ... Pool Systems Inc does not warrant or guarantee that the chlorinated water generated by the Jandy Pro Series chlorine generating device will not damage or destroy certain types of plants decking coping and other materials in and around your pool and or spa Before selecting materials to be used in and around your pool and or spa please discuss all options with your contractor to assess the compatib...

Page 8: ... Hz Minimum Flow Rate 76 lpm 20 gpm Output Voltage 25V DC max Required Salt Level 3 0 gpl 3 000 ppm Dimensions Power Pack L x W x H 25 4 cm x 11 4 cm x 33 cm 10 in x 4 5 in x 13 in Electrolytic Cell L x W x H 16 5 cm x 14 cm x 30 5 cm 6 5 in x 5 5 in x 12 in Maximum water volume treated 132 000 L 35 000 gal Chlorine Output 0 42 kg 0 93 lbs per day Input Voltages 240 VAC Weight Power Pack 3 2 kg 7 ...

Page 9: ...ration will void the warrant y Improper inst allation and or operation can create unwanted electrical hazard which can cause serious injury propert ydamage ordeath ATTENTION IN STALLER This manual contains important infor mation about the installation operation and safe use of this product This information should be given to this product Failure to follow warning not ices and instructions may resu...

Page 10: ...Pro Series chlorine generating device are as follows Install the power pack at least 2 feet 0 6 m above the ground in order to protect it from pressurized water spraysuchasthatfromirrigationsprinklers andfrom mechanicalimpactsand ordamage Also ensurethat itisinaccessibletochildren Consultandcomplywith any and all applicable local and national installation codes and or regulations as may be enforce...

Page 11: ...ing system see Figure 3 The cell must be installed no more than 4 6 m 15 ft from the power pack see Figure 3 It is recommended that the cell be installed 25 cm 10 in from any 90 elbow Figure 3 Installation Requirements ...

Page 12: ...m two holes and place the screw anchors in position 7 Mount the Power Pack by hanging it from the top two screws already in place then drive in the two bottom screws to complete the installation Jandy Pro Series TruClear ChlorineGenerating System Installation Operation Manual ENGLISH Page 9 WARNING To avoid property damage serious injury or death do not operate the electrolytic cell without water ...

Page 13: ......

Page 14: ... the cell will malfunction 2 Make the appropriate cuts in the pipe where you will be installing the cell The gap between the cuts should be 6inches 4 Let the system dry per instructions provided by the glue manufacturer When the glue is dry start the system and check for proper water flow 3 Remove the cell from the housing and plumb the housing into the pipe making sure that the flow indicator arr...

Page 15: ... as the last piece of equipment before the return inlet to the pool on a pipe segment at least 16 inches long The cell must be mounted upright on pipe which runs within 5º of level parallel to the ground The cell cannot be mounted on a vertical or sloping pipe NOTE The cell must be installed on a 16 Inch 40cm horizontal length of pipe after the heaters pumps and filters as the last piece of equipm...

Page 16: ...s damaged or improperly assembled Jandy Pro Series TruClear ChlorineGenerating System Installation Operation Manual ENGLISH Page 11 WARNING When using electrical products basic precautions should always be followed including the following DANGER RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH Before attempting installation or service ensure that all power to the device is discon...

Page 17: ...n Electric Code CEC or C22 1 requires pool equipment to be bonded to each other Check your local codes to determine if the CEC and or other local installation codes are enforced by the local competent authorities A solid copper 8 37 mm2 8 AWG wire is recommended per the CEC for bonding the power pack to a permanent bonding connection that is acceptable to the local competent authorities Refer to y...

Page 18: ...Figure 4 Wiring Diagram TO EARTH BONDING POINT Pool Pump TO CELL TO EARTH BONDING POINT LINE 1 LINE 2 GROUND 6 240 VAC 9 3 LOAD 1 LOAD 2 GROUND CHASSIS ...

Page 19: ...oor systems that do not have a dedicated pool return as shown in Figure 5 Figure 5 New Pool Plumbing for In Floor Systems Section 4 PoolWater Preparation 4 1 Determining Pool Size Litres Rectangular Pools Length metres x width metres x average depth metres x 1000 litres capacity Circular Pools Radius metres x Radius metres x 3 14 x average depth metres x 1000 litres capacity Oval Pools Short Radiu...

Page 20: ...amines should not be present in pool water When organic materials combine with free chlorine chloramines are formed This ties up the free chlorine in your pool and does not allow the chlorine in your pool to disinfect Chloramines also cloud pool water and burn the eyes Shock to remove chloramines at the initial startup of the pool Shocking or Super Chlorination enhances chlorine s ability to oxidi...

Page 21: ...stant acid demand for six 6 months Test often and maintain a proper pH to avoid excess scaling of the cell Langelier Saturation Index is a standard method of determining the potential of your pool water to be corrosive or scale forming PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in the calculation of the final saturation rating Saturation Index pH...

Page 22: ... at least 99 8 pure NaCl The salt is an evaporated granulated food quality non iodized salt Consult your poolstore Avoid using salt with anti caking agents sodium ferrocyanide also known asYPS or yellow prussiate of soda that could cause some discoloration of fittings and surface finishes in pool Waterconditioningsalt pellets arecompressed forms of evaporated salt and may be used but will take lon...

Page 23: ...splash out of pool water containing chlorine and or salt and other water purification chemicals All metal components used in and around a pool should be of a high grade quality stainless steel Careful selection of masonry products The porosity and hardness of natural stones varies greatly Therefore we recommend you consult with your builder or stone contractor on the best choice for stone material...

Page 24: ...s 3000 Optimum Optimum Optimum Optimum Optimum Optimum Table 2 Approximate Pounds and Kilograms of Stabilizer Needed to Obtain 50ppm Current CyanuricAcid Level ppm Pool SpaSizeUSGallons Litres 10 000gal 38 000L 15 000gal 57 000L 20 000gal 76 000L 25 000gal 95 000L 30 000gal 114 000L 35 000gal 132 000L 0 4 2 lbs 1 9 kgs 6 3 lbs 2 9 kgs 8 4 lbs 3 8 kgs 10 5 lbs 4 8 kgs 12 6 lbs 5 7 kgs 14 8 lbs 6 7 ...

Page 25: ...he power pack is wired to the pump s external timer and the power to the unit is on the power pack will automatically turn on and off when the pump turns on and off see Section 3 5 When the power pack is wired as such the only setting that must be set manually is the chlorine output level see Section 5 4 5 4 Setting the Chlorine Output Level When setting the chlorine output level the factors to co...

Page 26: ... Always test the chlorine levels of your pool before each use During heavy usage where bather load is increased chlorine levels may deplete quickly and require more adjustments Monitor the chlorine closely and take appropriate measures in order to maintain the recommended 1 3 ppm free chlorine residual 6 1 Weekly 1 Chlorine Test Test pool water chlorine level with a reliable test kit Maintain an i...

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Page 28: ...ave hard water Three 3 Total Hardness TH test strips are included If your Total Hardness TH level is above 400 ppm or you reside in an area known to have hardwater it is recommended you change the polarity reversal timefrom the default of 5 hours to every 3 hours instructions on back Areas known to have hard water Three 3 Total Hardness TH test strips are included ...

Page 29: ...ations and check all local and federal regulations to ensure that the ideal range is suitable for your specific conditions For indoor pools it is not necessary to add chlorine stabilizer to the swimming pool water 5 Metals Test It is recommended that the pool water be tested periodically for the presence of metals such as iron and manganese These metals should not be present in the pool water If t...

Page 30: ...CAUTION Disconnect power to the system at the main circuit breaker before performing this procedure to avoid risk of electric shock which can result in property damage severe injury or death ...

Page 31: ... the cell clean it and store it indoors A winterizing cap R0621900 can be purchased to replace the cell during winterizing or cell maintenance This will enable pool pump to circulate water with the cell out of the line During prolonged periods when the water will be less than 55 F 13 C the unit should be turned off and a chlorine floater or erosion feeder should be used by putting a small number o...

Page 32: ... a pool professional Metals present in pool water Contact a pool professional New pool water Not shocked properly Super chlorinate the pool upon startup Clogged or dirty cell Remove cell for inspection and clean if necessary see Section 6 3 Chlorine level too high Chlorine output percentage set too high Decrease chlorine production rate by above7 0PPM pressing the Output button see Section5 4 Powe...

Page 33: ...00 ppm see Section 4 6 NOTE Salt levels above 4 500 ppm may cause corrosion damage Saltleveltoolow Not enough salt added to pool Add salt to pool until salinity returns to 3 000 ppm see Section 4 6 Leak in pool Repair pool Saltleveltoohigh Too much salt has been added to pool Verify salt levels by testing Using the most reliable method available i e taking sample to pool dealer before taking any d...

Page 34: ...h should appear during the 3 seconds startup screen English Language Language selected available for the user Output is OFF while selection is made Standby Standby When the system is ready and waiting for the next valid chlorination cycle without any errors Output is OFF Chlorinating Chlorination When the system is operating within a valid chlorination cycle without any errors Output is ON Cleanin...

Page 35: ...ell open circuit When the system is running within a valid chlorination window and detects a cell open circuit or disconnection Designed to warn the user or service person Output is off but retries each 30 seconds ...

Page 36: ...rheating Please confirm that this warning message automatically disappears when internal temp goes below 80 C Zodiac Pool Systems Inc 2620 Commerce Way Vista CA 92081 1 800 822 7933 www ZodiacPoolSystems com Zodiac Pool Systems Canada Inc 2 3365 Mainway Burlington ON L7M 1A6 1 888 647 4004 www ZodiacPoolSystems ca ZODIAC is a registered trademark of Zodiac International S A S U used under license ...

Page 37: ...C REGISTRATION NO 32473 PEST CONTROL PRODUCTS ACT READ THE LABEL AND OPERATION MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN Zodiac Pool Systems Inc 2620 Commerce Way Vista CA 92081 1 800 822 7933 www ZodiacPoolSystems com Zodiac Pool Systems Canada Inc 2 3365 Mainway Burlington ON L7M 1A6 1 888 647 4004 www ZodiacPoolSystems ca ...

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