Zodiac Aerospace Aerazur 210225-0 Component Maintenance Manual Download Page 22

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AERAZUR

COMPONENT MAINTENANCE MANUAL

C10 LIFE JACKET

25-65-09

REV

PAGE

Figure 4 – Appl.D: C10

1. Buoyancy chamber
2. Lamp
3. Markings
4. Belt
5. Battery
6. Inflator pull tab
7. Welded inflator
8. CO

cylinder

9. Inflation tube
10. Mouthpiece
11. Carrying pouch

The document reference is online, please check the correspondence between the online documentation and the printed version.

Summary of Contents for Aerazur 210225-0

Page 1: ...ZUR s property It can neither be copied nor divulged without AERAZUR s consent 25 65 09 REV 13 T 1 LIFE JACKET 210225 0 C10 E 210224 0 C10 E 210225 1 C10 F 210225 2 C10 F 210228 0 C10 E COMPONENT MAIN...

Page 2: ...ONENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 T 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Page 3: ...sion insert the revised pages into the manual and enter the revision number date inserted and initials REVISION NUMBER REVISION DATE APPROVED BY DESCRIPTION OF CHANGE DATE INSERTED BY INITIALS REV 10...

Page 4: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 RR 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Page 5: ...ANUAL C10 LIFE JACKET 25 65 09 REV 12 SBR 1 SERVICE BULLETIN RECORD Service bulletin Incorporated into manual The document reference is online please check the correspondence between the online docume...

Page 6: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 SBR 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Page 7: ...501 REV 12 Table of Contents TC 1 REV 12 502 REV 12 TC 2 REV 12 503 REV 12 504 REV 12 Glossary of Abbreviations GA 1 REV 12 GA 2 REV 12 Repair 601 REV 12 602 REV 12 Figure of Knots FK 1 REV 12 603 REV...

Page 8: ...01 REV 12 802 REV 12 Special tools Fixtures and 901 REV 12 Equipment Materials 902 REV 12 Illustrated Parts List 1001 REV 12 1002 REV 12 1003 REV 12 1004 REV 12 1005 REV 12 1006 REV 12 1007 REV 12 100...

Page 9: ...G AND FAULT ISOLATION 101 DISASSEMBLY 301 CLEANING 401 CHECK 501 REPAIR 601 ASSEMBLY INCLUDING STORAGE 701 FITS AND CLEARANCES 801 SPECIAL TOOLS FIXTURES AND EQUIPMENT MATERIALS 901 ILLUSTRATED PARTS...

Page 10: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 TC 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Page 11: ...EP List of Effective Pages LOG Log Card MEE Manuel d Entretien Equipement MFR Manufacturer MSR Master Servicing Recommendation NP Not Procurable P N Part Number Qty Quantity R or REV Revision REV Revi...

Page 12: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 GA 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pri...

Page 13: ...FK 1 FIGURE OF KNOTS Overhand knot O Boatswain s knot BO Half Hitch knot HH Bowline knot B Bowline knot Overhand knot Bowline knot Half Hitch knot The document reference is online please check the cor...

Page 14: ...E JACKET 25 65 09 REV 12 FK 2 Eight knot E Eight knot 2 strands E2 Slip knot S Reef knot R Loop knot L Larks head knot LH The document reference is online please check the correspondence between the o...

Page 15: ...E FONTENAY 94133 FONTENAY SOUS BOIS FRANCE F5918 TECHMATION S A 20 QUAI DE LA MARNE 75019 PARIS FRANCE F6101 AERAZUR 61 RUE PIERRE CURIE CS 20001 78373 PLAISIR CEDEX FRANCE F7286 DOW CORNING 300 ROUTE...

Page 16: ...NENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 TVC 2 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Page 17: ...flation tube fitted with a mouthpiece including a non return valve A manual inflator with pull tab associated with a CO2 cylinder Appl A mounted on a valve base fixed to the buoyancy chamber Appl B C...

Page 18: ...ets The carrying pouch is made of fabric is attached to the belt is fitted with two snap fasteners displays a marking showing how to put on the jacket C Markings Appl A the markings are on the battery...

Page 19: ...Battery pull tab removed during assembly 8 Inflator pull tab 9 Inflator and valve base 10 CO2 cylinder 11 Inflator sheath 12 Inflation tube 13 Mouthpiece 14 Tear off tab 15 Carrying bag 16 Markings op...

Page 20: ...rkings 4 Battery pull tab 5 Belt 6 Battery 7 Inflator pull tab 8 Welded inflator 9 CO2 cylinder 10 Inflation tube 11 Mouthpiece 12 Tear off tab 13 Carrying bag 14 Markings option Airline Company Prope...

Page 21: ...Battery 6 Inflator pull tab 7 Welded inflator 8 CO2 cylinder 9 Inflation tube 10 Mouthpiece 11 Tear off tab 12 Carrying bag 13 Marking option Airline Company Property C10 F only 14 Whistle C10 F only...

Page 22: ...uoyancy chamber 2 Lamp 3 Markings 4 Belt 5 Battery 6 Inflator pull tab 7 Welded inflator 8 CO2 cylinder 9 Inflation tube 10 Mouthpiece 11 Carrying pouch 1 2 3 4 5 6 7 8 9 10 11 The document reference...

Page 23: ...Remove the life jacket Put the life jacket around the neck Put both ends of the belt around the waist Lock the buckle Adjust the belt by pulling on the fixed end Withdraw the pull tab plug from the ba...

Page 24: ...ENT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 8 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the pr...

Page 25: ...the inflator assembly and the inflator sheath and in their place fit an inflation connector 2 Inflate the buoyancy chamber up to 420hPa 3 Readjust the pressure after 30 seconds 4 After 5 minutes the...

Page 26: ...ure C c Final barometric pressure hPa d Final temperature C e Final pressure in the buoyancy chamber pressure gauge reading hPa NOTE Alternative reduce final pressure by 4 hPa if temperature is increa...

Page 27: ...th compressed air If the fault persists replace the inflator Corrosion of an internal part of the inflator Change the inflator Breakage of an internal part of the inflator Change the inflator NOTA for...

Page 28: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 104 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Page 29: ...gasket 6 Unscrew and remove the CO2 cylinder 4 Remove the manifold gasket 7 Remove the valve core 8 by using the valve core tool Remove the rescue light system 9 CAUTION BATTERY AND LAMP CANNOT BE SE...

Page 30: ...PAGE 302 Figure 301 Disassembling Appl A Figure 302 Disassembling Appl B C and D 1 2 3 4 5 6 7 8 9 Lamp Battery 10 11 12 1 2 3 Lamp Battery 4 5 6 The document reference is online please check the cor...

Page 31: ...drying life jackets in a well ventilated place before storing them 2 Procedures A Textile components 1 Use a solution of TEEPOL diluted in hot water to clean the life jacket 2 To remove spots of greas...

Page 32: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 402 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Page 33: ...OTE For the testing equipment required refer to the SPECIAL TOOLS FIXTURES AND EQUIPMENT MATERIALS section A Examine the fabric parts buoyancy chamber belt etc A bitter smell too much shine or hardeni...

Page 34: ...ion A distorted battery casing will indicate that the battery has been damaged by water or humidity and is therefore unusable Measure the thickness of the battery case 12 06 mm maximum 2 Checking the...

Page 35: ...the inflator lever to the normal position and fit a new safety clip together with a new cylinder seal Replace the cylinder and tighten it firmly by hand it must not unscrew using two fingers L Check i...

Page 36: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 504 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Page 37: ...r to the CHECKING section 2 Scope of repairs A Buoyancy chamber Repairs are limited to punctures and tears under 30 mm located at least 30 mm from seams The number of these repairs is limited to three...

Page 38: ...not introduce any solvent or adhesive into the interior of the buoyancy chamber Change the solvent and the cloth when they are dirty Do not touch the surfaces after cleaning The presence of any parasi...

Page 39: ...a piece of fabric as long as the tear plus 30 mm in all directions Round off the corners of the patch For punctures a 40 mm diameter patch of fabric can be used Figure 601 Repair patch Repair patch Te...

Page 40: ...the edges of the hole thoroughly by brushing with soapy water Rinse and dry carefully the area to be repaired must be completely free of all traces of humidity before continuing with the repair Prepa...

Page 41: ...y the second coat and allow it to dry until it is tacky film appears dry but retains some adhesion to the touch NOTE REMOVE FROSTING OR CONDENSATION DULL OR WHITISH APPEARANCE BY RUBBING WITH A DAMP C...

Page 42: ...y refer to paragraph 3 A 1 f Using the hands press from the centre of the repair patch to the outside edges avoiding trapping any air which would form bubbles Figure 604 Overlapping Buoyancy chamber C...

Page 43: ...bubbles have been removed roll the assembled area evenly with a roller Figure 606 Pressing continued NOTE IF THE FILM OF ADHESIVE IS DRY BEYOND THE TACKY STATE THE SURFACES CAN BE REACTIVATED BEFORE A...

Page 44: ...w the adhesive to dry for a minimum of 24 hours at ambient temperature without applying any stresses such as folding or inflation to the service pressure Figure 607 Drying 2 Inspection procedure Refer...

Page 45: ...new assembly D Replacing the whistle C10 F only Free the elastic 1 and cut the cord 2 in order to extract the whistle Attach the new whistle to the oral tube elbow by using a 500mm long piece of cord...

Page 46: ...0 26N m Fit a new manifold gasket 6 Screw the CO2 cylinder 4 onto the inflator 3 up to 4 0 5 0 N m with a 3 8 round double square adapter equipped torque wrench and a cylinder tightener Fit a new bott...

Page 47: ...heck The fitting and tightness of the CO2 cylinder with its manifold gasket tightening torque refer to the FITS AND CLEARANCES section The fitting of the mouthpiece The presence and adherence of the a...

Page 48: ...hesive tape Inflator sheath Break thread Safety clip R69 A665 S L knot BATTERY INSTALLATION Details 1 2 and 3 Detail 1 Detail 2 Appl B Detail 3 Appl C and D Remove plug before folding Rubber bands 3 t...

Page 49: ...ops in place with an elastic band Folding refer to Figure 702 Slide the life jacket into its carrying bag Insert the ADULT CHILD label over the folded life jacket on the belt strap side Close the carr...

Page 50: ...ure 703 Completely deflate the life jacket using a vacuum pump or a vacuum cleaner Put the life jacket completely flat on a table Stow the belt into lengths of 10cm and hold the stowing loops in place...

Page 51: ...25 65 09 REV 12 PAGE 705 C Folding procedure Fold the jacket according to figure 704 below Figure 704 1st fold 2nd fold 3rd fold The document reference is online please check the correspondence betwe...

Page 52: ...ET 25 65 09 REV 12 PAGE 706 Turn the jacket over and carry on folding as shown in Figure 705 below Figure 705 4th fold 5th fold The document reference is online please check the correspondence between...

Page 53: ...the folded jacket over Figure 706 Figure 706 Insert it in the carrying bag Insert the Adult Child label making sure that the marking remains visible Figure 707 Figure 706 The document reference is onl...

Page 54: ...707 Completely deflate the life jacket using a vacuum pump or a vacuum cleaner Put the life jacket completely flat on a table Stow the belt into lengths of 10cm and hold the stowing loops in place wi...

Page 55: ...JACKET 25 65 09 REV 12 PAGE 709 B Folding procedure Proceed as shown on Figure 708 below Figure 708 1 2 1st fold 2nd fold The document reference is online please check the correspondence between the...

Page 56: ...T MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 710 Figure 708 2 2 3rd fold 4th fold The document reference is online please check the correspondence between the online documentation and the...

Page 57: ...E JACKET 25 65 09 REV 12 PAGE 711 Rotate the jacket 90 Figure 709 Figure 709 Close the flaps Figure 710 1st flap 2nd flap The document reference is online please check the correspondence between the o...

Page 58: ...65 09 REV 12 PAGE 712 Compact the jacket towards the centre by closing the 3rd and 4th flaps Figure 710 Figure 710 3rd flap 4th flap The document reference is online please check the correspondence b...

Page 59: ...E MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 713 C Packing Close the snap fasteners Figure 711 Figure 711 The document reference is online please check the correspondence between the online documenta...

Page 60: ...rodents and ultra violet rays It is recommended to store them in an environment of 23 C 8 C and 50 RH Relative Humidity During storage the life jackets must be handled carefully to avoid rubbing cuts...

Page 61: ...LEARANCES Appl Figure Item Description Torque daN m A 1 080A 2 080A Valve core 0 026 A 1 110A 2 110A Nut cap 0 2 to 0 3 1 120A 2 120A 3 070A CO2 cylinder 4 0 5 0 N m The document reference is online p...

Page 62: ...NT MAINTENANCE MANUAL C10 LIFE JACKET 25 65 09 REV 12 PAGE 802 PAGE INTENTIONALLY LEFT BLANK The document reference is online please check the correspondence between the online documentation and the p...

Page 63: ...12 0 F6101 Hand roller X 994203 F6101 4 to 20N m torque wrench X X 994204 F6101 3 8 round double square adapter X 217173 0 F6101 Cylinder tightener X X A 994202 F6101 1 to 6N m torque driver X X 99420...

Page 64: ...dor codes 2 3 4 5 6 7 213332 0 F6101 Cement AD 16 tube 100g X Local supplier Leak detection fluid SNOOP as per MIL L 25567C Type 1 X X X Local supplier Methyl thyl Ketone MEK solvent C4H8O2 X X Local...

Page 65: ...EE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1001 ILLUSTRATED PARTS LIST TABLEAU DE COMPOSITION ILLUSTRE The document reference is online please check the correspondence between the online documenta...

Page 66: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1002 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Page 67: ...ralit s Le tableau de composition illustr TCI a pour but d identifier tous les composants de l quipement Le tableau de composition illustr comprend les sections suivantes Introduction Nomenclature d...

Page 68: ...de of the 1st line of the nomenclature column B R f rence fabricant Une r f rence fabricant est attribu e chacun des ensembles sous ensembles et pi ces de d tail illustr s ou non Dans le cas des l men...

Page 69: ...ars in the RH margin opposite the page number when all the item numbers are changed E Validit Un code alphanum rique indique la montabilit des sous ensembles et pi ces primaires vis vis du des ensembl...

Page 70: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1006 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Page 71: ...CKET MEE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1007 DETAILED PARTS LIST NOMENCLATURE DETAILLEE The document reference is online please check the correspondence between the online documentation a...

Page 72: ...Figure 1 1 2 C10 E LIFE JACKET 210224 0 210225 0 GILET DE SAUVETAGE C10 E 10 30 40 130 150 150 140 141 Refer to Detail on Fig 1 2 2 Voir D tail sur Fig 1 2 2 The document reference is online please c...

Page 73: ...030A 962040 INFLATOR 001A 1 PERCUTEUR 040A 210239 0 INFLATOR SHEATH 001A 1 GAINE PERCUTEUR 050A 961050 BOTTOM GASKET 001A 1 JOINT INFERIEUR 060A 961051 TOP GASKET 001A 1 JOINT SUPERIEUR 070A 961042 M...

Page 74: ...09 REV 12 PAGE 1010 Figure 1 2 2 C10 E LIFE JACKET 210224 0 210225 0 GILET DE SAUVETAGE C10 E 141 140 30 50 60 70 80 110 120 100 70 90 120 The document reference is online please check the corresponde...

Page 75: ...IGHT SYSTEM 001A 1 SYSTEME D ECLAIRAGE 141A 210240 0 RESCUE LIGHT SYSTEM 001B 1 SYSTEME D ECLAIRAGE 150A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHESIF DOUBLE FACE R 4970 L19 160A 999158 DESHYDRA...

Page 76: ...e 2 1 2 C10 F LIFE JACKET 210225 1 210225 2 GILET DE SAUVETAGE C10 F 10 30 40 140 141 Refer to Detail on Fig 1 2 2 Voir D tail sur Fig 1 2 2 130 150 160 170 170 180 The document reference is online pl...

Page 77: ...030A 962040 INFLATOR 001A 1 PERCUTEUR 040A 210239 0 INFLATOR SHEATH 001A 1 GAINE PERCUTEUR 050A 961050 BOTTOM GASKET 001A 1 JOINT INFERIEUR 060A 961051 TOP GASKET 001A 1 JOINT SUPERIEUR 070A 961042 M...

Page 78: ...09 REV 12 PAGE 1014 Figure 2 2 2 C10 F LIFE JACKET 210225 1 210225 2 GILET DE SAUVETAGE C10 F 141 140 30 50 60 70 80 110 120 100 70 90 120 The document reference is online please check the corresponde...

Page 79: ...SYSTEME D ECLAIRAGE 150A 991008 WHISTLE 1 SIFFLET PLAT OG 160A 154137 RUBBER BAND 1 ELASTIQUE DE LOVAGE 170A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHESIF DOUBLE FACE R 4970 L19 180A 919023 COR...

Page 80: ...25 65 09 REV 12 PAGE 1016 Figure 3 C10 LIFE JACKET GILET DE SAUVETAGE C10 10 20 30 30 Refer to Detail Voir D tail DETAIL 40 50 60 70 The document reference is online please check the correspondence be...

Page 81: ...10A 215922 0 CARRYING POUCH 1 POCHETTE DE TRANSPORT 020A 962022 MOUTHPIECE 1 EMBOUT BUCCAL 030A 210240 0 RESCUE LIGHT SYSTEM 1 SYSTEME D ECLAIRAGE 040A 24796 DOUBLE SIDED TAPE L19 R 4970 AR RUBAN ADHE...

Page 82: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1018 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

Page 83: ...KET MEE GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1019 ALPHANUMERIC INDEX REPERTOIRE ALPHANUMERIQUE The document reference is online please check the correspondence between the online documentation...

Page 84: ...2 160A 1 210225 2 2 001B REF 210224 0 1 001B REF 210225 1 2 001A REF 210225 0 1 001A REF 210226 1 2 020A NP 210226 0 1 020A NP 210228 0 3 001A REF 210236 1 1 010A 1 210239 0 1 040A 1 210239 0 2 040A 1...

Page 85: ...2 050A 1 961051 1 060A 1 961051 2 060A 1 962015 1 110A 1 962015 2 110A 1 962022 1 130A 1 962022 2 130A 1 962022 3 020A 1 962024 1 080A 1 962024 2 080A 1 962040 1 030A 1 962040 2 030A 1 962088 1 090A...

Page 86: ...GILET DE SAUVETAGE C10 25 65 09 REV 12 PAGE 1022 PAGE INTENTIONALLY LEFT BLANK PAGE INTENTIONNELLEMENT BLANCHE The document reference is online please check the correspondence between the online docum...

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