Zip HydroTap G4 Installation Instructions Manual Download Page 23

802253UK - Boiling chilled residential installation instructions - Aug 2015 -  V2.02 

Page 23 of 36

     

Booster installation

3.2  Installation procedure
 Site requirements

• 

Booster must only be installed in a frost-free area. Never expose booster to frost.

• 

The booster is designed for wall mounted installation and must be installed with water connectors 

facing upwards.

• 

The booster is protected against water ingress to class IP 25.

• 

The 500mm braided hoses supplied with the booster cannot be lengthened.

• 

The 90

°

 elbow hose ends should be fitted to the inlet and outlet connections on top of the booster.

• 

The hot water outlet hose must be thermally insulated with the insulation provided.

Tilt forward

Lift up

Release

Note

 Remove the wall mounting chassis from the rear of the booster for wall mounting.

Take care not 

to break the 

lower clips 

when removing 

or installing the 

booster

.

Attach

3.3  Booster installation 

see diagrams below

•  To remove the mounting chassis, insert a flat blade screwdriver all the way into the lock.
•  Gently angle the screwdriver upwards by approximately 10°. 
•  Pull the booster forwards by approximately 15°. 
•  Carefully pull the booster upwards to complete the removal process. Take care not to break the lower 

clips. 

•  Attach the mounting chassis horizontally to the wall / cupboard wall.
•  To install, clip the booster into the on the mounting chassis and snap into position (see installation 

below).

Install

Summary of Contents for HydroTap G4

Page 1: ...ng chilled residential installation instructions Aug 2015 V2 02 Page 1 of 36 Zip HydroTap G4 Installation instructions Affix model number label here 802253UK Filtered boiling and chilled drinking wate...

Page 2: ...omer s needs Classic HydroTap G4 range Arc Cube range Elite range All in One range Mixer range These standalone taps are directly compatible with the G4 Command CentreTM The All in One tap may be used...

Page 3: ...Section 2 Ventilation 2 1 Ventilation for all models 21 Step 3 Install the booster and or filter softener if required Section 3 Booster installation 3 1 Booster specifications and descriptions 22 3 2...

Page 4: ...supporting the Command CentreTM is adequate for its total weight when full of water Before commissioning Check the system has been installed correctly Check all plumbing fittings have been tightened E...

Page 5: ...boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 6 10 C These units are NOT designed to be used as sanitary fixtures The Zip HydroTap G4 models...

Page 6: ...discharge through a vent outlet on the tap If the tap is not installed using the font pedestal ensure the tap body is located so the tap outlet safely dispenses into the sink bowl area Lifting Take ca...

Page 7: ...coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 230V 50Hz AC ope...

Page 8: ...r Refer to the main book for detailed installation instructions A potable water supply connection with isolating valve inside the cupboard within reach of the flexible braided hose and positioned so t...

Page 9: ...20 280 x 470 x 335 21 Min Max water supply pressure HydroTaps and Mains All in One taps 0 17 MPa 1 7 bar 0 7 MPa 7 bar Mixer taps and Vented All in One taps 0 2 MPa 2 bar 0 7 MPa 7 bar Booster and sc...

Page 10: ...and CentreTM and the other for the booster The Command CentreTM must installed in accordance with IEE regulations Note Check all cable and hose lengths against inlet outlet positions before proceeding...

Page 11: ...to suit surface being cut Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Alternatively the tap could be mounted away from the sin...

Page 12: ...icon sealant on the underside of the spacer to ensure a watertight fit 1 2 All thread rod Stainless steel spacer Spider clamp Nut Black plastic spacer Cut a 35mm hole in the work sink top Note Make su...

Page 13: ...le evenly in between the legs of the spider clamp during installation Fit the stainless steel washer spider clamp and nut Nut Spider clamp Stainless steel washer Incoming water Blue hose to chilled wa...

Page 14: ...holes are required for the new spout height and orientation check the new plastic clip position will clear the undercut and that the USB lead will not be pinched when assembled Slide the plastic clip...

Page 15: ...stment fixed position options Cut a 35mm hole in the work sink top Note Make sure the tap location will allow the tap spout to drain into the sink 35mm Upper o ring Base Ring Lower o ring above work s...

Page 16: ...o the sink Note The mixer tap requires a Restrictaflow valve supplied to be fitted in the cold water supply line from the isolation valve T piece to the mixer tap see page 28 Slide upper rubber washer...

Page 17: ...k top 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and USB cable evenly in between the legs of the base block spider...

Page 18: ...e red markings must be connected to the hot mains supply Do not over tighten the braided hoses Ensure that all tubes and hoses are firmly secured Blue silicone tube CHILLED OUT on Command CentreTM Cle...

Page 19: ...op 50mm Fit the o ring to the underside of the AIO tap then pass tubes hoses and cable through the 50mm hole Feed each of the tubes and electrical cable evenly in between the legs of the base block sp...

Page 20: ...Restrictaflow Connect the braided hose with the red marking to the metal tube with red marking then to the MIXER OUT on the Command CentreTM Ensure that all tubes and hoses are firmly secured Braided...

Page 21: ...r side of the cupboard position A2 Where possible air inlet vent and the air outlet vent should be positioned at opposite ends of the same cupboard space Section 2 Ventilation 2 1 Ventilation for all...

Page 22: ...zontally 3 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before it enters the Zip HydroTap G4 bo...

Page 23: ...r outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster for wall mounting Take care not t...

Page 24: ...es from the BYPASS OUT fitting on the Command CentreTM to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN fitting on the Command CentreTM Avoid exer...

Page 25: ...to lubricate the o rings Install cartridge with a quarter turn anticlockwise until cartridge comes to a complete stop Cartridge installation is complete Note The following instructions to flush the fi...

Page 26: ...in place Section 4 Command CentreTM installation If no external filter is installed select position A A Rotate 90 only 1 2 3 4 4 1 External bypass valve The diverter bypass valve allows the user to ch...

Page 27: ...nlet CANNOT be lengthened Not required for standard BC models Note All silicon tubes plastic pipes must be cut to size They must have a constant fall back to the Command CentreTM RED CLEAR BLUE BRAIDE...

Page 28: ...T Mixer connections BRAIDED BRAIDED BRAIDED BRAIDED COLD isolation valve not supplied Restrictaflow valve T piece supplied 280mm Male to male adaptor to T piece supplied 535mm 50mm 50mm Clearance enve...

Page 29: ...valves not supplied Tee piece not supplied RED CLEAR BLUE BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT CHILLED OUT Clearance envelope 280mm 50mm 50mm 535m...

Page 30: ...RED CLEAR BLUE BRAIDED POWER CABLE USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT CHILLED OUT Booster HT Mixer connections BRAIDED BRAIDED BRAIDED BRAIDED 280mm 50mm 50mm 535mm...

Page 31: ...r container not supplied Note At first commissioning the system will select the filter flush screen automatically 5 2 Filter flush Prepare filter flush as per instructions and press START Boiling Chil...

Page 32: ...levers forward Safety sensor Press the MENU button for main menu Press the Install button Press the Boost button In the next screen select YES to enable the booster Before connecting the power to the...

Page 33: ...ed Internal fault Check ventilation call Zip Service Condenser Sensor Open Internal fault Check ventilation call Zip service Heater Fuse Driver Fault Internal fault Call Zip Service Heater Driver Faul...

Page 34: ...ds to be disposed of separately to any other household waste Within each of the European Union member countries provisions have been made for collection and recycling of unwanted electrical and electr...

Page 35: ...iance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartridge installed with the appliance as car...

Page 36: ...s Aust Pty Ltd Zip products described in this publication are manufactured under one or more of the following patents AU675601 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and S...

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