Zip HydroTap G4 IS Industrial Series Installation Instructions Manual Download Page 8

8

Installation instructions 

802742UK  V4.00 Sept 2018 - Zip HydroTap Industrial

Technical support

  

Tel: 0345 6 005 005  Email: [email protected]  www.zipwater.co.uk

Major components and accessories

For Accessories contact Zip:
Tel 0345 6 005 005
Website: www.zipwater.co.uk

Email: [email protected]

*Dependant on model purchased

801599 - HydroTap User Guide - Nov 2013 UK - V1.05

Page 1 of 20

ZIP HydroTap

User Guide

®

Tap Operation...................(Pages 2-5)

LCD Screen & Menu .......(Pages 6-18)

Maintenance.................... (Pages 18-20)

Date of Installation.........

Affix Model Number Label 

Here

 801599

BC160/125G4

BC240/175G4

BCH160/125G4

BCH240/175G4

AV160/125G4

AN160/125G4

AV240/175G4

AN240/175G4

801600 - Zip Quick Start Guide - October 2013 - V1.06

Parts Supplied

Description

Parts Supplied

Description

1 off

Hydrotap Tap

and hoses

Duct kit

1x Air Duct

1 x Mounting 

plate

1 off

Undersink Unit 

with air and water-

filter

Vent kit

1 x Kickboard 

louvre

1 x Door vent 

louvre

1 x front vent grill

1 x Restrictaflow 

valve and Tee 

piece for Mixer 

Taps

1 off

HydroTap 

Booster heater 

and hoses

(Supplied with 

240/175 models)

1 off Mains water 

connection hose

QUICK START GUIDE

Note: This quick start guide must be read in conjunction with 

the main installation and user instructions 

• 

Before proceeding, read the installation and user instructions

• 

Check all the components are present and correct.

• 

Check that you have all the necessary tools

• 

Ensure the underbench can support the product weight when full of water,                                   

(Check the specifications in the main book and allow an extra 5-8kg when full. )

Before installing ensure the following have been provided at 

the installation site:

• 

Sufficient space in the cupboard to install all of the undersink units in accordance 

with these Installation Instructions. Refer to technical specification for dimensions. If 

required, make allowance for a booster heater. (Refer to the main book, for detailed 

installation instructions). 

• 

A potable water supply connection with isolating valve inside the cupboard within 

reach of the flexible braided hose and positioned so that the connection point and the 

stop cock will not be obstructed when all the undersink units are installed. 

• 

For Zip HydroTap 160/125 &160/175 models, a 220-240Vac, 10A GPO will be 

required. For Zip HydroTap 240/175 models, two 220-240Vac, 10A GPOs will be 

required. (One GPO is for the Zip HydroTap and the other for the Booster heater).                                                                                                                         

NOTE: Check the cable lengths and outlet positions before proceeding. 

• 

A potable cold water supply with a minimum working pressure of 172kPa and a 

maximum working pressure of 700kPa connected via an isolation valve. 

• 

For the mains pressure All-IN-ONE, both a hot and cold water supply will be required.

• 

The undersink appliances must be mounted in upright positions as shown in the 

diagrams. 

IMPORTANT!

  Do not proceed with the installation if these 

requirements are not met.

STEP 1- 

Prepare and fit the Taps

Hole positioning: 

Position the tap such that it dispenses into 

the sink bowl with ample clearance for a cup or tea pot. Alternatively, 

the tap could be mounted away from the sink using a Zip Font, avail-

able as an accessory.

Apply a light smearing of silicon sealant 

on the underside of the upper spacer to 

ensure a watertight fi t.

For HydroTap and Mixer taps 

cut a 35mm hole in the bench / sink top.

BENCH TOP

Ø35mm

HydroTap Tap

Mixer Tap 

4-in-1

 

(If required)

NUT

LOWER RUBBER 

WASHER

UPPER 

RUBBER 

WASHER

WASHER

BRAIDED 

HOSE x 3

UPPER RUB-

BER WASHER

LOWER RUB-

BER WASHER

WASHER

NUT

White Hose

Ext. Mains

Blue band

Mixer  IN

Red band

Mixer Out 

O-RING

BASE 

BLOCK  

SPIDER

BASE 

BLOCK 

NUT

USB 

CABLE

ALL 

THREAD 

ROD

NOTE: feed each of 

the tubes and elec-

trical cable evenly in 

between the legs of 

the BASE BLOCK 

SPIDER.

All-In-One Tap 

(If required)

For AIO mains and vented Taps

Cut a 50mm hole in the bench / sink top.

NOTE: make sure the tap location will allow the nozzle to drain into the sink. 

SINK TOP

50mm

ALL THREAD 

ROD

STAINLESS 

STEEL  

WASHER

SPIDER 

CLAMP

NUT

BLACK 

PLASTIC 

SPACER

NOTE: feed each of the three tubes and 

electrical cable evenly in between the legs of 

the SPIDER CLAMP when installing. 

Fit the 

STAINLESS STEEL           

WASHER, 

SPIDER CLAMP, 

AND 6mm NUT.  

6mm 

NUT

SPIDER 

CLAMP

Stainless 

washer

Black plastic 

spacer

35mm dia hole

Sink

O-RING

SINK TOP

Fit the O-ring to the underside of the AIO tap 

then pass all hoses through the 50mm hole. 

Chiller 

connection 

BLUE

From 

Mixer OUT

 to Tap - Vented version only

Boiler 

connection 

RED

Blue ring on 

RHS mains IN to

       

Mixer IN

White ring

on LHS to 

Mains in

Tap

O ring Base

Clear tube to Vent

Parts supplied

Description

Tap options*

Side touch 

 3 button 

Top touch

2 button

Command Centre and components

Duct kit

1 x Exhaust duct

1 x Mounting plate

2 x Outlet vent

1 x Inlet vent

1 x

Command Centre with 

air and water filters

1 x Mains water            

connection hose

1 x Booster inc. 

connection hoses 

(supplied with 

240 models)

1 x User guide and 

1 x Quick start guide

1 x Installation 

instruction

Accessories

Description

Booster 

(inc. connection 

hoses)

Scale, taste & odour 

filter

Scale filter

installation kit 

(Filter not included). 

Font, Integrated

Replacement  

internal 0.2 micron 

filter

Recommended  

water block     

Summary of Contents for HydroTap G4 IS Industrial Series

Page 1: ...ustrial Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk Installation instructions Zip HydroTap TheWorldsmostadvancedDrinkingWaterAppliance Model IS IT Industrial...

Page 2: ...rvice zipindustries co uk www zipwater co uk Tap options The G4 industrial series offers a range of taps to suit the customer s needs Command Centre These standalone taps are directly compatible with...

Page 3: ...3 15 Step 3 Install the booster if required Section 3 Booster installation 3 1 Booster specifications and descriptions 16 Pull out templates for side touch taps 17 20 3 2 3 4 Booster installation proc...

Page 4: ...t power is available Check the under counter cupboard floor supporting the Command Centre is adequate for its total weight when full of water Before commissioning Check the system has been installed c...

Page 5: ...nt to boil the water The boiling and chilled models will dispense boiling water factory set to 98 C chilled water factory set to 5 9 C These units are NOT designed to be used as sanitary fixtures The...

Page 6: ...or boiling water droplets may discharge through a vent outlet on the tap If the tap is not installed using the font ensure the tap body is located so the tap outlet safely dispenses into the sink bowl...

Page 7: ...y void warranty coverage As the installer it is your responsibility to supply if necessary and install all valves as required by local regulations and relevant standards The HydroTap G4 is rated for 2...

Page 8: ...cold water supply with a minimum working pressure of 172kPa and a maximum working pressure of 700kPa connected via an isolation valve For the mains pressure All IN ONE both a hot and cold water supply...

Page 9: ...ng chilled and filtered without booster 160 175 no 1x13A 2 20 N A 450 x 470 x 335 28 Boiling chilled and filtered with booster 240 175 yes 2x13A 2 20 2 20 450 x 470 x 335 28 Boiling chilled and filter...

Page 10: ...r easy accessible 220 240V AC 13A sockets will be required One socket is for the Command Centre and the other for the booster Both the Command Centre and booster must be installed in accordance with I...

Page 11: ...diameter sheet metal punch or hole saw to suit surface being cut Hole positioning Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot Alternatively th...

Page 12: ...ree tubes and USB cable through each of their respective holes Slide the clamp block up and secure with the M6 long series nut on the threaded rod Fit the 3 x M6 cap screws and spring washers through...

Page 13: ...on with section 5 Command Centre installation page 26 When installing air flow vents the following tools will be required Jigsaw and drill or equivalent equipment Keyhole or wall board saw 2 1 Generic...

Page 14: ...on either the kick board or the cupboard ends Inlet grille should be fitted in baseboard A Cupboard back must be fully closed to prevent recirculation into cupboard from kick space 2 2 BC Commercial C...

Page 15: ...ck space duct fitted to the Command Centre B Fan kit fitted to cupboard door position B1 or side position B2 and without kick space duct fitted to the Command Centre For dual exhaust fan cut out dimen...

Page 16: ...rate 1 2 L min Section 3 Booster system 3 1 Product description The booster system is a compact electronically controlled auxiliary water heater It is intended to provide pre heating of water before...

Page 17: ...tructions 802742UK V4 00Sept2018 ZipHydroTapIndustrial Technicalsupport Tel 03456005005 Email service zipindustries co uk www zipwater co uk THIS TEMPLATE IS NOT REQUIRED FOR INDUSTRIAL TOP TOUCH TAPS...

Page 18: ...MOUNTING TO THE RIGHT HAND SIDE OF THE FONT OR SINK BUTTONS FACE USER THIS SIDE DRILL 3 X 6 5mm HOLES ON A 43 0 P C D EQUISPACED DRILL 1 X 35 0mm HOLE TAP SPOUT Template for Industrial side touch tap...

Page 19: ...MOUNTING TO THE LEFT HAND SIDE OF THE FONT OR SINK BUTTONS FACE USER THIS SIDE DRILL 3 X 6 5mm HOLES ON A 43 0 P C D EQUISPACED DRILL 1 X 35 0mm HOLE TAP SPOUT Template for Industrial side touch tap...

Page 20: ...20 Installationinstructions 802742UK V4 00Sept2018 ZipHydroTapIndustrial Technical support Tel 03456005005 Email service zipindustries co uk www zipwater co uk Pull out template...

Page 21: ...top of the booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt forward Lift up Release Note Remove the wall mounting chassis from the rear of the booster fo...

Page 22: ...d on the rating plate Connect the braided hoses from the BYPASS OUT fitting on the Command Centre to the water inlet of the booster blue cap and from the outlet of the booster red cap to the BYPASS IN...

Page 23: ...e separately in the following document Zip scale filter head installation and operating instructions 2017 supplied with the filter head 4 1 Mounting the filter head 4 2 Cartridge installation and flus...

Page 24: ...e of water that can flow through at one time is limited to a pre determined maximum providing the flow rate through it exceeds 2 litres per minute The Water Block also incorporates a non return valve...

Page 25: ...is correct and that the filter screen see Fig 2 is inserted correctly with the convex surface facing towards the water supply 4 6 Installation Fig 2 Fit key to adjust flow Key Reset lever 4 7 Reset Pr...

Page 26: ...ons in conjunction with the following Scale filter head 2017 instructions supplied with the scale filter head Section 5 Command Centre installation Install the mains water braided hoses to the Command...

Page 27: ...2 3 4 B Rotate 90 only 1 2 3 4 5 2 External bypass valve The Boiling chilled products have an external bypass valve The external bypass valve allows the user to choose to have the boiling feed water b...

Page 28: ...cable 4 pin plug 5 3 USB connection Connect the cable from the tap to the black junction box using the round 4 pin plug Orient the USB plug carefully and connect it to the Command Centre do not force...

Page 29: ...or external filter are not used Note Ambient mains water braided hose length is 750mm Electrical power cable length is 1 8m nom Position the Command Centreaccording to the hose and cable lengths supp...

Page 30: ...nguage Have a bucket or similar container not supplied at the ready to hold a quantity of water that will be ejected while the filter flush mode is in operation Open the filter access door on the fron...

Page 31: ...to the booster water must be run through for a min of 30 seconds to purge Run the boiling tap for 30 seconds and the allow the tank to refill Dispense boiling water for 30 seconds and check the boost...

Page 32: ...oiling water from the boiling outlet of the HydroTap Equivalent of a complete tankful of water Dispense 6 litres of chilled water from the chilled outlet of the HydroTap Equivalent of two complete tan...

Page 33: ...ult Call Zip service Condenser Sensor Closed Internal fault Check ventilation Call Zip service Condenser Sensor Open Internal fault Check ventilation Call Zip service Heater Driver Fault No hot water...

Page 34: ...ed bin logo indicates that this product needs to be disposed of separately to any other household waste Within each of the European Union member countries provisions have been made for collection and...

Page 35: ...esulting from non operation of the appliance the use of non authorised parts or consequential damage to any other goods furnishings or property No warranty applies to the life of any filtration cartri...

Page 36: ...2UK V4 00Sept2018 ZipHydroTapIndustrial Technical support Tel 03456005005 Email service zipindustries co uk www zipwater co uk ZipWaterUK 14BertieWardWay Dereham Norfolk NR191TE 03456005005sales zipin...

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