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   802265 - Sparkling HT- BCS  Compact Commercial - Installation Instructions - 09.16 - v3.01

Before Installation

Before installing ensure that the following have been  provided at the 
Installation site:

• 

Review all the technical specifications.

• 

Ensure the underbench can support the product weight when full of water,                                   
(allow an extra 4-5kg when full. )

• 

Sufficient space in the cupboard to install all of the undersink units in accordance with these 
Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster 
heater and / or water softener if required. Refer to section 3 & 4, for Installation instructions. 

• 

For Zip HydroTap 100/175 models, a 220-240Vac, 10A GPO will be required. For Zip HydroTap 
140/75 models, two 220-240Vac, 10A GPOs will be required. (One GPO is for the Zip HydroTap and 
the other for the Booster heater). 

Note

Note: Check all cable and hose lengths against inlet /outlet  positions before pro-
ceeding

  (See section 5 for general layout).   

• 

A potable water supply connection with isolating valve inside the cupboard within reach of the braided 
hoses and positioned so that the connection point and the stop cock will not be obstructed when the 
undersink units are installed. 

• 

For the mains pressure All-IN-ONE, an external hot and cold water supply will be required.

• 

If an external filtration or water softening device is required, then it is important to allow extra space 
for  these items.   

• 

A cold water supply with a minimum working pressure of 250kPa and a maximum working pressure 
of 700kPa connected via an isolation valve. 

• 

The fitting of an air flow duct, attached to the right hand side of the unit, requires a rectangular cut 
size of 284mm x 45mm, to provide adequate warm air displacement. See section 2. 

• 

The appliance must be placed with it’s base in a horizontal position. 

IMPORTANT!

  Do not proceed with the Installation if these requirements are not met.

Special Tools Required:

In addition to normal tools, the following will be required:
For the standard and Mixer taps:

• 

35mm diameter sheet metal hole punch for sink tops. (Not supplied)

• 

35mm diameter hole saw for timber bench tops. (Not supplied)

• 

Nut runner tube spanner (supplied) for fixing tap assembly.

For the All-In-One tap:

• 

50mm diameter sheet metal hole punch for sink tops. (Not supplied)

• 

50mm diameter hole saw for timber bench tops. (Not supplied)

• 

Nut runner tube spanner (supplied) for fixing tap assembly.

Summary of Contents for HydroTap BCS Compact series

Page 1: ...al Installation Instructions 09 16 v3 01 Page 1 of 28 Zip HydroTap Installation Instructions Filtered boiling chilled and Sparkling drinking water for commercial kitchens and tea rooms Affix Model Num...

Page 2: ...taps is detailed in a separate tap installation instruction book No 803341 supplied with the tap For all operational features of the HydroTap please refer to the User manual No 802266 These three taps...

Page 3: ...Booster Heater if required Section 3 Booster heater Installation 3 1 Booster Heater specifications and Installation 14 16 STEP 4 Fit the CO2 Gas cylinder Section 4 CO2 Cylinder 4 1 Connect and secure...

Page 4: ...the total weight of the appliance when full of water Before Commissioning 1 Check the unit has been installed correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent...

Page 5: ...el these units will dispense boiling water factory set to 98 C chilled water factory set to 5 10 C These units are NOT designed to be used for sanitary fixtures The boiling water units are fitted with...

Page 6: ...safe visible position for connection Venting Sometimes steam and or condensed droplets may discharge through a vent outlet at the tap If the tap is not installed using the Font pedestal ensure the tap...

Page 7: ...V 50Hz AC operation 7 Undersink units must never be located near or cleaned with water jets 8 Zip HydroTaps are not to be exposed to the elements of nature 9 Due to the process of continuous improveme...

Page 8: ...se Vent Kit 1 x Inlet vent 1 x Outlet vent 9 x Screws 1 x User manual and 1 x Quick start guide 1 off CO2 gas cylinder regulator assy HydroTap Booster Water System with connection hoses Model BCSHAV 1...

Page 9: ...Chilled Sparkling BCS100 75 100 75 no 1x10A 2 125 NA 339 x 460 x 335 30 All In One BCSHA A 100 75 100 75 no 1x10A 2 125 NA 339 x 460 x 335 30 BCSHA AV 140 75 140 75 no 1x10A 2 125 2 2 339 x 460 x 335...

Page 10: ...sitioned so that the connection point and the stop cock will not be obstructed when the undersink units are installed For the mains pressure All IN ONE an external hot and cold water supply will be re...

Page 11: ...minimum requirement is for a 50mm air gap either side and 300mm above of the undersink unit It is important that the 4mm door buffers For all installations are fitted to the inside edge of the cupboa...

Page 12: ...ar 35 C or higher the inlet vent See Item B below and silicon buffers need to be fitted If the airflow is still insufficient to maintain normal operating temperatures then the inlet vent and door outl...

Page 13: ...eatils Air inlet vent 1 Mark out and cut the air inlet and door outlet holes as shown 2 Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space 3 Fit t...

Page 14: ...xillary water heater It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank The Booster is supplied with the BCSHAV model However it may be later installed as...

Page 15: ...tlet connections on top of the Booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt Forward Lift UP Release NOTE Remove the backing plate for wall mounting 3...

Page 16: ...rom the Bypass Out fitting to the water inlet of the booster unit Marked Blue and from the outlet of the booster unit Marked Red to the Bypass IN fitting on the Zip HydroTap unit Avoid exerting any me...

Page 17: ...water before re applying Do not force the seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE Two plastic seals are supplied with a ne...

Page 18: ...bar 3 Inspect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator 4 5 Leak Test This gauge shows the pressure in the bottle and indicates when the bottle is em...

Page 19: ...and removal Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted 1 Use a sharp knife to ensure the tube has a clean straight edge Do not cut at an...

Page 20: ...SS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN WHITE Note Note All All silicon tubes silicon tubes must be cut to must be cut to size They must size They must have a constant have a constant fall back...

Page 21: ...on the under sink unit close to the outlet tap within reach of the hose and cord lengths supplied Note The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened RED CLEA...

Page 22: ...D USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT CHILLED OUTLET SPARKLING OUTLET CO2 IN Note Note All All silicon tubes silicon tubes must be cut to must be cut to size They mus...

Page 23: ...T MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT CHILLED OUTLET SPARKLING OUTLET CO2 IN Note Note All All silicon tubes silicon tubes must be cut to must be cut to size They must size They must have a...

Page 24: ...m long and the flush line stop cock Place the valve end of the flush line into the 10L bucket or container 6 2 Filter Flush Section 6 Commissioning 6 1 CO2 Purge 1 Press the START button to commence t...

Page 25: ...the system will commence the Boiling calibration procedure This will take aprox 5 6 minutes Upon completion a Booster reminder screen will appear and allow you to return home by pressing the Home but...

Page 26: ...y sensor 1 With the unit in Normal operating mode and with the safety enabled 2 Turn the power OFF 3 Pull both tap levers to the forward position 4 Turn ON the power 5 The unit will calibrate the safe...

Page 27: ...service Heater fuse driver fault Internal fault Call Zip Service Heater driver fault No hot water Call Zip Service Compressor driver fault No chilled water Call Zip Service Hot sensor degraded Intern...

Page 28: ...412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and SA2006 08043 Other patents are in force and patent applications are pending Head Office Zip Heaters Aust Pty Ltd ABN 46 000 578 727 6...

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