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AP3/30_AP3/50_AP3/80_AP3/100_Instructions. V1.01 

Page 14  

August / 2012

Fault

Possible Cause

Solution

Over temperature 
cut-out operates.

The thermostat has failed.

The thermostat is set at
too high a temperature.

Reset. If the cut-out operates again 
isolate the unit and contact the installer. 
Note: Isolate the electrical supply 
before removing the electrical cover 
panel and ensure that the panel is 
correctly replaced and secured before 
reconnecting.

Regular, intermittent 
water discharge 
from tundish.

Loss of pressure from the 
expansion vessel.

Isolate the heating system and the 
mains cold water supply. Partly drain 
the unit. Recharge the expansion 

vessel  to  the  specified  pressure  and 

 

re-commission.

Fault Finding

Note: All servicing and repairs must be undertaken by a competent person, familiar with 
unvented systems.

11.  The Zip Aquapoint is fitted with a sacrificial anode to provide additional protection against  
 

corrosion. Gradual erosion of the sacrificial anode will occur depending upon local    

 

conditions which in extreme cases may cause rapid erosion of the anode resulting    

 

in particles being deposited as a residue. The Aquapoint should not, therefore, be used  

 

in applications where water quality is critical. Regular preventive maintenance inspections  

 

are vital to achieve optimum performance and durability of the appliance. The condition  

 

of the anode should be checked regularly by an authorised Zip service provider as part of  

 

the preventive maintenance programme. 

Schedule

It is recommended that all key components of the heater should be inspected on a regular 

basis, no greater than twelve monthly intervals, for continued safe and efficient operation. The 

inspection should be carried out by a competent person familiar with unvented systems and 
the components to be inspected should include the following:
1.   Expansion relief valve. Check for correct operation.

2.   T&P relief valve. Check for correct operation.

3.   Check expansion vessel pressure – refer to label on vessel for correct pressure.
4.   Inspect integral line strainer and clean as necessary.
5.   Check that the discharge pipework is free of any obstructions.
6.   Check that all electrical connections are tight.

7.  Check condition of the sacrificial anode by disconnecting the wire between the anode and  

 

vessel and verifying that the current between anode and vessel exceeds 0.1mA ensuring  

 

that the wire is re-connected afterwards. If the current between anode and vessel does  

 

not exceed 0.1mA the anode should be checked visually and replaced if necessary.

Summary of Contents for Aquapoint III AP3/100

Page 1: ...ase leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham Norfolk NR19 1TE Telephone 0845 6024533 Fax 01362 692448 Web www zipindustries co uk The...

Page 2: ...Inside Back Cover Inside Front Cover...

Page 3: ...installation of unvented domestic hot water storage systems issued by an accredited body The Zip Aquapoint must be installed in accordance with these instructions and all current legislation codes of...

Page 4: ...6 bar Pressure and temperature relief valve set to 0 7 MPa 7 bar and 90 C External expansion vessel pre charged to 0 35 MPa 3 5 bar Expansion vessel capacity 5 litre AP3 30 AP3 50 8 litre AP3 80 AP3 1...

Page 5: ...ectrical supply In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carried out by Zip Heaters UK Ltd or an authorised Zip s...

Page 6: ...of space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched off from the electrical supply until a competent pers...

Page 7: ...re AQ0307 Sacrificial anode for 80 100 litre AQ0308 Neon light indicator AQ0311 Temperature indicator AQ0312 Element flange for 50 80 100 litres AQ0322 Element flange for 30 litres AQ0313 Screw holder...

Page 8: ...ve inc Line Strainer 12 2 1 3 11 10 7 4 5 6 8 9 1 Cold Main 2 Balanced Cold Connection 3 Expansion Vessel with Wall Bracket from cold inlet set take off 4 Hot Water Outlet 5 Temperature Control 6 Neon...

Page 9: ...d regulations governing the installation of unvented hot water cylinders in force at the time of installation All connections should be made to the Zip Aquapoint and its safety devices using the 15mm...

Page 10: ...lled with a continuous fall d Have discharges visible at both the tundish and the final point of discharge but where this is not possible or it is practically difficult there should be clear visibilit...

Page 11: ...1 0m 35mm up to 27m 1 4m G3 4 22mm 28mm up to 9m 1 0m 35mm up to 18m 1 4m 42mm up to 27m 1 7m G1 28mm 35mm up to 9m 1 4m 42mm up to 18m 1 7m 54mm up to 27m 2 3m 600mm Maximum Pipe Length Safety devic...

Page 12: ...rance will be required to give access to pressure controls element assembly draining facility pipe connections and expansion vessel A gap of 250mm should be left between the top of the unit and the ce...

Page 13: ...assembly to enable isolation of the water supply to the unit for servicing or replacement 5 Fit the inlet manifold assembly to the 22mm supply pipework with the valve caps facing upwards and in the co...

Page 14: ...ed to operate at 79 84 C Should this happen press the reset button Important Before resetting the over temperature cut out or altering the thermostat setting isolate the electrical supply to the unit...

Page 15: ...ly important if the heater is located in a cupboard roof space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched...

Page 16: ...e used in applications where water quality is critical Regular preventive maintenance inspections are vital to achieve optimum performance and durability of the appliance The condition of the anode sh...

Page 17: ...charge from tundish continued Thermostat failure Isolate the heating system and check thermal controls when discharge ceases Replace thermostat if faulty Continuous water discharge from the tundish Pr...

Page 18: ...Zip No costs are payable by the customer other than any mileage or travelling time charges incurred by a Zip Service Provider or the cost of removal cartage and re installation of any component of th...

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