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AP3/30_AP3/50_AP3/80_AP3/100_Instructions. V1.01 

Page 9  

August / 2012

Note:  The discharge will consist of scalding water and steam. Asphalt, roofing felt and

 

non-metallic rainwater goods may be damaged by such discharges.

Note: It is not acceptable to discharge straight into a soil pipe. See G3 3.60 for guidance.

Valve outlet 

size

Minimum size 

of discharge 

pipe D1

Minimum size of 

discharge pipe D2 

from tundish

Maximum resistance allowed, 

expressed as a length of 

straight pipe  

(i.e. no elbows or bends

Resistance 

created by each 

elbow or bend

G1/2

15mm

22mm

up to 9m

0.8m

28mm

up to 18m

1.0m

35mm

up to 27m

1.4m

G3/4

22mm

28mm

up to 9m

1.0m

35mm

up to 18m

1.4m

42mm

up to 27m

1.7m

G1

28mm

35mm

up to 9m

1.4m

42mm

up to 18m

1.7m

54mm

up to 27m

2.3m

600mm

Maximum 

Pipe Length

Safety device 
e.g temperature 
relief valve

Tundish

Metal Discharge Pipe (D2) From Tundish, with 

Continuous Fall

Metal Discharge Pipe (D1) From Temperature 

Relief Valve to Tundish, with Continuous Fall

Discharge Below 

Fixed Grating

Trapped 

Gulley

300mm 

minimum

Discharge below fixed grating 

 

(G3 3.62 gives alternative points 
of discharge)

Note! The above chart is based on copper tube.  
Plastic pipes may be of a different bore and resistance. Sizes and maximum lengths of plastic 
should be calculated using data prepared for the type of pipe being used.

Diagram of a typical discharge pipe arrangement

Summary of Contents for Aquapoint III AP3/100

Page 1: ...ase leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham Norfolk NR19 1TE Telephone 0845 6024533 Fax 01362 692448 Web www zipindustries co uk The...

Page 2: ...Inside Back Cover Inside Front Cover...

Page 3: ...installation of unvented domestic hot water storage systems issued by an accredited body The Zip Aquapoint must be installed in accordance with these instructions and all current legislation codes of...

Page 4: ...6 bar Pressure and temperature relief valve set to 0 7 MPa 7 bar and 90 C External expansion vessel pre charged to 0 35 MPa 3 5 bar Expansion vessel capacity 5 litre AP3 30 AP3 50 8 litre AP3 80 AP3 1...

Page 5: ...ectrical supply In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carried out by Zip Heaters UK Ltd or an authorised Zip s...

Page 6: ...of space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched off from the electrical supply until a competent pers...

Page 7: ...re AQ0307 Sacrificial anode for 80 100 litre AQ0308 Neon light indicator AQ0311 Temperature indicator AQ0312 Element flange for 50 80 100 litres AQ0322 Element flange for 30 litres AQ0313 Screw holder...

Page 8: ...ve inc Line Strainer 12 2 1 3 11 10 7 4 5 6 8 9 1 Cold Main 2 Balanced Cold Connection 3 Expansion Vessel with Wall Bracket from cold inlet set take off 4 Hot Water Outlet 5 Temperature Control 6 Neon...

Page 9: ...d regulations governing the installation of unvented hot water cylinders in force at the time of installation All connections should be made to the Zip Aquapoint and its safety devices using the 15mm...

Page 10: ...lled with a continuous fall d Have discharges visible at both the tundish and the final point of discharge but where this is not possible or it is practically difficult there should be clear visibilit...

Page 11: ...1 0m 35mm up to 27m 1 4m G3 4 22mm 28mm up to 9m 1 0m 35mm up to 18m 1 4m 42mm up to 27m 1 7m G1 28mm 35mm up to 9m 1 4m 42mm up to 18m 1 7m 54mm up to 27m 2 3m 600mm Maximum Pipe Length Safety devic...

Page 12: ...rance will be required to give access to pressure controls element assembly draining facility pipe connections and expansion vessel A gap of 250mm should be left between the top of the unit and the ce...

Page 13: ...assembly to enable isolation of the water supply to the unit for servicing or replacement 5 Fit the inlet manifold assembly to the 22mm supply pipework with the valve caps facing upwards and in the co...

Page 14: ...ed to operate at 79 84 C Should this happen press the reset button Important Before resetting the over temperature cut out or altering the thermostat setting isolate the electrical supply to the unit...

Page 15: ...ly important if the heater is located in a cupboard roof space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched...

Page 16: ...e used in applications where water quality is critical Regular preventive maintenance inspections are vital to achieve optimum performance and durability of the appliance The condition of the anode sh...

Page 17: ...charge from tundish continued Thermostat failure Isolate the heating system and check thermal controls when discharge ceases Replace thermostat if faulty Continuous water discharge from the tundish Pr...

Page 18: ...Zip No costs are payable by the customer other than any mileage or travelling time charges incurred by a Zip Service Provider or the cost of removal cartage and re installation of any component of th...

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