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AP3/30_AP3/50_AP3/80_AP3/100_Instructions. V1.01 

Page 11  

August / 2012

When deciding the final location of the heater consideration should be given to the safe and 

visible disposal of any water resulting from leaks or seepage.
This is particularly relevant when the heater is located in a roof space, cupboard or any 
concealed location. For guidance please ring Zip Heaters on 0845 602 4533.

Plumbing

1.   The unit should be provided with a continuous cold water supply via 22mm pipework.
2.   The water connections are 1/2” BSP at the bottom of the appliance. When viewed from  
 

the front, the cold feed connection is to the right and colour coded blue, the hot outlet  

 

from the heater is to the left and colour coded red.

3.   The inlet and outlet pipes to the heater should be sealed using fibre washers. Complete  

 

the seal by applying PTFE tape to the threads, but do not over apply or extend beyond the  

 

limits of the thread as this will lessen the effectiveness of the joint.

4.   An isolating valve (not supplied) should be fitted in the cold water supply pipework to the  

 

inlet manifold assembly to enable isolation of the water supply to the unit for servicing or  

 replacement.
5.   Fit the inlet manifold assembly to the 22mm supply pipework with the valve caps facing  

 

upwards and in the correct direction of flow as indicated by the arrows.

6.   The pressure gauge connection point on the cold inlet set assembly should be accessible  
 

for connection of a pressure gauge if necessary.

7.   Provide suitable drainage from the Expansion relief and Temperature & Pressure Relief  

 

Valves via the tundish using 15mm copper tube. Refer to installation requirements.

8.   Connect the expansion vessel to the cold inlet set assembly take off (see page 6).
9.   A balanced mains pressure cold water supply for a shower may be provided from the  
 

connection provided on the cold inlet set, otherwise this should be blanked.

Note: This connection should not be used to supply cold taps.

10.  Flush all pipe work thoroughly before making the final connections from the cold supply  

 

to the manifold assembly to ensure that any debris is removed. Failure to do this may  

 

result in irreparable damage to the controls and will invalidate the warranty.

11.  Connect the hot water supply pipe to the outlet from the heater.
12.  Connect the discharge pipe from the tundish. Refer to Installation Requirements.

Summary of Contents for Aquapoint III AP3/100

Page 1: ...ase leave these instructions with the end user after installation Zip Heaters UK Ltd 14 Bertie Ward Way Dereham Norfolk NR19 1TE Telephone 0845 6024533 Fax 01362 692448 Web www zipindustries co uk The...

Page 2: ...Inside Back Cover Inside Front Cover...

Page 3: ...installation of unvented domestic hot water storage systems issued by an accredited body The Zip Aquapoint must be installed in accordance with these instructions and all current legislation codes of...

Page 4: ...6 bar Pressure and temperature relief valve set to 0 7 MPa 7 bar and 90 C External expansion vessel pre charged to 0 35 MPa 3 5 bar Expansion vessel capacity 5 litre AP3 30 AP3 50 8 litre AP3 80 AP3 1...

Page 5: ...ectrical supply In case of malfunction isolate the power supply immediately In case of leaks also isolate the water supply Repairs must only be carried out by Zip Heaters UK Ltd or an authorised Zip s...

Page 6: ...of space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched off from the electrical supply until a competent pers...

Page 7: ...re AQ0307 Sacrificial anode for 80 100 litre AQ0308 Neon light indicator AQ0311 Temperature indicator AQ0312 Element flange for 50 80 100 litres AQ0322 Element flange for 30 litres AQ0313 Screw holder...

Page 8: ...ve inc Line Strainer 12 2 1 3 11 10 7 4 5 6 8 9 1 Cold Main 2 Balanced Cold Connection 3 Expansion Vessel with Wall Bracket from cold inlet set take off 4 Hot Water Outlet 5 Temperature Control 6 Neon...

Page 9: ...d regulations governing the installation of unvented hot water cylinders in force at the time of installation All connections should be made to the Zip Aquapoint and its safety devices using the 15mm...

Page 10: ...lled with a continuous fall d Have discharges visible at both the tundish and the final point of discharge but where this is not possible or it is practically difficult there should be clear visibilit...

Page 11: ...1 0m 35mm up to 27m 1 4m G3 4 22mm 28mm up to 9m 1 0m 35mm up to 18m 1 4m 42mm up to 27m 1 7m G1 28mm 35mm up to 9m 1 4m 42mm up to 18m 1 7m 54mm up to 27m 2 3m 600mm Maximum Pipe Length Safety devic...

Page 12: ...rance will be required to give access to pressure controls element assembly draining facility pipe connections and expansion vessel A gap of 250mm should be left between the top of the unit and the ce...

Page 13: ...assembly to enable isolation of the water supply to the unit for servicing or replacement 5 Fit the inlet manifold assembly to the 22mm supply pipework with the valve caps facing upwards and in the co...

Page 14: ...ed to operate at 79 84 C Should this happen press the reset button Important Before resetting the over temperature cut out or altering the thermostat setting isolate the electrical supply to the unit...

Page 15: ...ly important if the heater is located in a cupboard roof space or any other concealed location If there is any sign of leaks or seepage the heater should be isolated from the water supply and switched...

Page 16: ...e used in applications where water quality is critical Regular preventive maintenance inspections are vital to achieve optimum performance and durability of the appliance The condition of the anode sh...

Page 17: ...charge from tundish continued Thermostat failure Isolate the heating system and check thermal controls when discharge ceases Replace thermostat if faulty Continuous water discharge from the tundish Pr...

Page 18: ...Zip No costs are payable by the customer other than any mileage or travelling time charges incurred by a Zip Service Provider or the cost of removal cartage and re installation of any component of th...

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