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Page 8 of 12 

 Zip Autoboil- Installation & Operating Instructions - 81439 - May 2012 v1.02

Problem Solving

Symptom

Possible Cause

Solution

Fails to dispense water.

Water isolating valve turned off.

Blocked filter, blocked meter tube, 

blocked strainer, jammed ball valve 

assembly, airlock in transfer tube. 

Check water supply valve.

Contact Zip authorised agent.

Water not boiling.

No power.

Faulty thermostat, faulty element,  

faulty cutout.

Check power supply.

Contact Zip authorised agent.

Runs out of boiling water and fails to 

refill.

Outlet tap drips.

Overflow from vent.

Excessive steam from vent.

Power “on” but no heat.

Overload repeatedly tripping with 

excessive steam.

Overload repeatedly tripping without 

excessive steam.

Internal adjustment.

Contact Zip authorised agent.

Warning: this appliance must be earthed. 

Following remedial service the earthing continuity of the heater must be 
checked by a qualified technician using an appliance tester, or continuity tester 
of accuracy Class 5 or better. Class 5 denotes an accuracy of 5% full scale 
deflection.

1. Isolate power supply.

2. Set meter to 0 ohm with leads connected together.

3. Connect one test lead to the earth pin on the three pin plug.

4. Connect the other test lead to a bare patch of metal (preferably on the edge) 
of the top of the cover, and then to the tap. 

Warning-

 the water may be boiling - show extra care.

5. Test that in every instance the electrical resistance does not exceed 1 ohm.

Earthing Continuity Verification

If required, an earth continuity test can be 
performed by testing between the earth pin on 
the products lead and a exposed piece of metal 
on the case and the tap body.

Summary of Contents for 04051 Zip Autoboil 40 Litre Stainless Steel

Page 1: ... and Operating Instructions Zip Autoboil Instant boiling water 11052 Zip Autoboil 15 Litre White 11051 Zip Autoboil 15 Litre Stainless Steel 12052 Zip Autoboil 25 Litre White 12051 Zip Autoboil 25 Litre Stainless Steel 04052 Zip Autoboil 40 Litre White 04051 Zip Autoboil 40 Litre Stainless Steel ...

Page 2: ...Page 2 of 12 Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Intentionally left blank ...

Page 3: ...nts 4 Installation Procedures 5 Step 1 Positioning 5 Step 2 Fastening 5 Step 3 Connecting 6 a Plumbing 6 b Venting 6 c Electrical 6 Step 4 Assembling 6 Step 5 Commissioning 6 Wall Mounting Template Dimensions 7 Problem Solving 8 Earthing Continuity Verification 8 Operating Procedures 9 End of life disposal 9 Spare Parts 10 Contact Details 12 ...

Page 4: ... abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5ºC when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the connecting pipework and fittings The ambient temperatures this unit should operate with is 5ºC 50ºC This heater is intended o...

Page 5: ...ing board or drip tray Position the base of the tap to be not less than 200 mm above the draining board height should be increased only if essential for filling larger vessels Provide clearance for service access of not less than 150 mm top 65 mm left 20 mm right Mark corner positions for the heater on the wall so as to position the paper mounting hole template Step 2 Fastening Position mounting h...

Page 6: ...sh to the wall as shown and plumb away to waste c Electrical For concealed electrical connection connect a power cable through the rear access opening of the heater to the terminal block within the heater as shown For exposed electrical connection run your circuit in adequately rated conduit secured to the wall surface Electrical access is from the rear left bottom edge of the heater Do not turn t...

Page 7: ...Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Page 7 of 12 Wall Mounting Template Dimensions Electrical Diagram Wall template for 15 litre 25 litre 40 litre models ...

Page 8: ...nal adjustment Contact Zip authorised agent Warning this appliance must be earthed Following remedial service the earthing continuity of the heater must be checked by a qualified technician using an appliance tester or continuity tester of accuracy Class 5 or better Class 5 denotes an accuracy of 5 full scale deflection 1 Isolate power supply 2 Set meter to 0 ohm with leads connected together 3 Co...

Page 9: ... safe filling of cups and mugs To fill larger vessels such as teapots and saucepans rotate the tap 180 degrees and depress it until it locks into a horizontal position Boiling water will flow until the tap is returned to its normal vertical position This operation allows the vessel to be filled without holding your hand where it may be affected by steam Operating Procedures End of life disposal In...

Page 10: ...tern Float S Nut Kit 10 90495 Banjo Screw Kit 11 90110 Fascia Light Kit 12 90501 Tap Top Kit 13 90499 Fascia Lens Kit 14 90494 Metering Tube Kit 2400 w 90527 Metering Tube Kit 3600 w 90526 Metering Tube Kit 6000 w 15 90502 Tap Assembly Complete 16 90081 Thermostat Kit 2 25 ltr 90080 Thermostat Kit 40 ltr 17 90491 Clean Hole Cover Kit 18 90123 Element Kit 2400 w 240 v 90124 Element Kit 3600 w 240 v...

Page 11: ...Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Page 11 of 12 Spare Parts 1 20 19 18 21 17 16 14 13 15 12 11 9 8 7 6 5 4 3 2 4 4 8 8 4 10 17 ...

Page 12: ... 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 Contact Details As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods ...

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