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 Zip Autoboil- Installation & Operating Instructions - 81439 - May 2012 v1.02

 

Read These Warnings First

Please read all installation requirements, installation procedures and precautions before 
installing any Zip Autoboil instant boiling water heater.

Never attempt to install any Zip Autoboil instant boiling water heater without reading all of 
the applicable instructions.

In some hard water areas where mineral scale accumulation in the boiling chamber of the 
Zip Autoboil may become a problem, consideration should be given to the maintenance 
required. A suitable form of water treatment may be necessary.

The cold water supply to this appliance must be portable and fall within your local 
authority’s guidelines.

All plumbing connections must be made in accordance with local regulations.

The Zip Autoboil instant boiling water heater is not intended for use by young children or 
infirm people without supervision. 

Young children should be prevented from having access to ensure that they are not able to 
use or play with the heater.  

If the installation site is located more than 1000 metres above sea level, the installer should 
contact a Zip authorised agent for high altitude settings.

This appliance must be earthed. If the power supply cord is damaged it must be replaced 
by a Zip authorised agent or a qualified electrician. 

Do not remove the cover of the heater under any circumstances without first isolating the 
heater from the power supply.

Do not use strong, corrosive or abrasive cleaners to clean the case of the heater.

Frost protection: If this heater is located where ambient air temperature could fall 
below 5ºC when the heater is not in use, do not turn off the appliance electrically. This 
safeguard does not offer the same protection to the connecting pipework and fittings.

The ambient temperatures this unit should operate with is 5ºC - 50ºC.

This heater is intended only for indoor use and should never be installed outdoors or be 
exposed to the elements of nature.

This unit must not be positioned in an area that may be cleaned by a water jet. This 
unit must not be cleaned by a water jet.

Before installing, ensure that the following are available:

a)  Sufficient space to position the heater so there is at least 150 mm  clearance above the 

heater for service access, 65 mm to its left and 
20 mm to its right – the tap outlet usually should be positioned at least 
200 mm above a draining board or drip tray.

b)  Standard local requirement power cable positioned as shown on the paper mounting 

template for connection from the rear of the heater to the terminal block within the 
heater, OR a standard power outlet that will adequately cater for the unit’s power needs 
on the wall within 1500 mm of the heater. For units with 3.6 Kw element (25 ltr) or 
multi element units (40 ltr) an isolating switch in the fixed wiring and attached to a 
secure surface is required. This switch must provide all-pole disconnection and a 
contact seperation of at least 3 mm installed in accordance with wiring rules.

c)  Cold water supply with a minimum working pressure of 100 kPa and a maximum 

working pressure of 700 kPa connected via an isolation valve.

Installation Requirements

Summary of Contents for 04051 Zip Autoboil 40 Litre Stainless Steel

Page 1: ... and Operating Instructions Zip Autoboil Instant boiling water 11052 Zip Autoboil 15 Litre White 11051 Zip Autoboil 15 Litre Stainless Steel 12052 Zip Autoboil 25 Litre White 12051 Zip Autoboil 25 Litre Stainless Steel 04052 Zip Autoboil 40 Litre White 04051 Zip Autoboil 40 Litre Stainless Steel ...

Page 2: ...Page 2 of 12 Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Intentionally left blank ...

Page 3: ...nts 4 Installation Procedures 5 Step 1 Positioning 5 Step 2 Fastening 5 Step 3 Connecting 6 a Plumbing 6 b Venting 6 c Electrical 6 Step 4 Assembling 6 Step 5 Commissioning 6 Wall Mounting Template Dimensions 7 Problem Solving 8 Earthing Continuity Verification 8 Operating Procedures 9 End of life disposal 9 Spare Parts 10 Contact Details 12 ...

Page 4: ... abrasive cleaners to clean the case of the heater Frost protection If this heater is located where ambient air temperature could fall below 5ºC when the heater is not in use do not turn off the appliance electrically This safeguard does not offer the same protection to the connecting pipework and fittings The ambient temperatures this unit should operate with is 5ºC 50ºC This heater is intended o...

Page 5: ...ing board or drip tray Position the base of the tap to be not less than 200 mm above the draining board height should be increased only if essential for filling larger vessels Provide clearance for service access of not less than 150 mm top 65 mm left 20 mm right Mark corner positions for the heater on the wall so as to position the paper mounting hole template Step 2 Fastening Position mounting h...

Page 6: ...sh to the wall as shown and plumb away to waste c Electrical For concealed electrical connection connect a power cable through the rear access opening of the heater to the terminal block within the heater as shown For exposed electrical connection run your circuit in adequately rated conduit secured to the wall surface Electrical access is from the rear left bottom edge of the heater Do not turn t...

Page 7: ...Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Page 7 of 12 Wall Mounting Template Dimensions Electrical Diagram Wall template for 15 litre 25 litre 40 litre models ...

Page 8: ...nal adjustment Contact Zip authorised agent Warning this appliance must be earthed Following remedial service the earthing continuity of the heater must be checked by a qualified technician using an appliance tester or continuity tester of accuracy Class 5 or better Class 5 denotes an accuracy of 5 full scale deflection 1 Isolate power supply 2 Set meter to 0 ohm with leads connected together 3 Co...

Page 9: ... safe filling of cups and mugs To fill larger vessels such as teapots and saucepans rotate the tap 180 degrees and depress it until it locks into a horizontal position Boiling water will flow until the tap is returned to its normal vertical position This operation allows the vessel to be filled without holding your hand where it may be affected by steam Operating Procedures End of life disposal In...

Page 10: ...tern Float S Nut Kit 10 90495 Banjo Screw Kit 11 90110 Fascia Light Kit 12 90501 Tap Top Kit 13 90499 Fascia Lens Kit 14 90494 Metering Tube Kit 2400 w 90527 Metering Tube Kit 3600 w 90526 Metering Tube Kit 6000 w 15 90502 Tap Assembly Complete 16 90081 Thermostat Kit 2 25 ltr 90080 Thermostat Kit 40 ltr 17 90491 Clean Hole Cover Kit 18 90123 Element Kit 2400 w 240 v 90124 Element Kit 3600 w 240 v...

Page 11: ...Zip Autoboil Installation Operating Instructions 81439 May 2012 v1 02 Page 11 of 12 Spare Parts 1 20 19 18 21 17 16 14 13 15 12 11 9 8 7 6 5 4 3 2 4 4 8 8 4 10 17 ...

Page 12: ... 2200 Postal Locked Bag 80 Bankstown 1885 Australia Website www zipheaters com Facsimile 02 9796 3858 Telephone 02 9796 3100 Free Call 1 800 638 633 Contact Details As Zip policy is one of continuous product improvement changes to specifications may be made without prior notice Images in this booklet have been modified and may not be true representations of the finished goods ...

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