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10

6.1.1  Wiring diagram sensor system
Sensor plug connection M8 3-pin:

4

1

3

Graphical symbol for sensor in storage position

2 sensors in inspection position connected in series

+

-

1

3

4

Power Supply

Safety Input

+

-

1

3

4

Power Supply

Safety Input

+

-

1

3

4

Safety Input

6.1.2  Adjust the sensors in the inspection 

position

9

bl

 

Bring the markings on the locking elements 

of the MATCH gripper to the position of 

the front markings of the MATCH storage 

station.

 

Turn in the sensors until they emit a signal.

 

Fasten the sensors at this position.

 

Coat the sensors with sealing lacquer.

6.1.3  Adjust the sensors in the storage 

position

 

Position an MATCH gripper in the MATCH 

storage station.

 

Turn in the sensors until they emit a signal.

 

Coat the sensors with sealing lacquer.

9

Sensor in storage position (MATCH 

gripper present)

bl

Sensor in inspection position (test 

channel, locking extended)

INSTALLATION AND OPERATING INSTRUCTIONS: 

LWR50L-27

DDOC01645 / -

EN / 2022-08-08

Zimmer GmbH • Im Salmenkopf 5 • 

 77866 Rheinau, Germany • 

 +49 7844 9138 0 • www.zimmer-group.com

Summary of Contents for MATCH LWR50L-27 Series

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS MATCH needle gripper LWR50L 27 series DDOC01645 THE KNOW HOW FACTORY www zimmer group com...

Page 2: ......

Page 3: ...l 11 6 4 Self locking mechanism 11 7 Technical data 11 8 Accessories scope of delivery 11 9 Transportation storage preservation 11 10 Installation 12 10 1 Installing the product 12 10 1 1 Installing t...

Page 4: ...ing these dangers The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can...

Page 5: ...s or additions to the intended use of the product as well as modifications to the product such as those in the following examples require the written permission of the manufacturer Use of the product...

Page 6: ...is designed exclusively for pneumatic operation The product is intended for industrial use The product is to be used as intended in enclosed rooms for temporary gripping handling and holding The produ...

Page 7: ...ces MATCH is compatible with all common lightweight robots The system can be mounted on the robot flange and set up with a few manual adjustments The product is a safe quick change system MATCH grippe...

Page 8: ...er the jaws are pushed outward and the needles extend a defined length The workpieces are gripped by piercing The return movement is done by a spring and by de aerating the pneumatic cylinder To relia...

Page 9: ...spond if the lockings are extended and make contact in the MATCH robot module When the MATCH robot module and MATCH gripper are joined the internal spring pin contacts for signal transmission are cont...

Page 10: ...ings of the MATCH storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 1 3 Adjust the sensors in the storage positio...

Page 11: ...ories are specifically tailored to the individual products For optional accessories and those included in the scope of delivery refer to our website 9 Transportation storage preservation Transport and...

Page 12: ...cure the power supply against being switched on unintentionally Check the machine for any residual energy that may be present NOTICE Installation may only be carried out by qualified personnel in acco...

Page 13: ...manually Automatic exchange The MATCH robot module is moved to the MATCH gripper in the MATCH storage station and locked by means of the MATCH storage station see Sensors section Rotation prevention T...

Page 14: ...n applications that require high EMC shielding The movement of the needles creates low voltages as a result of static charging These charges cannot be dissipated if the product is mounted on an insula...

Page 15: ...Setting the sensors The sensors query whether the needles are extended or retracted 9 bm bn bl Remove the mounting screws Remove the adapter plate Turn the adjustment screw using an Allen key 9 Adjus...

Page 16: ...with the power specifications Ambient temperature is too high Even though the product is maintenance free as mentioned above perform a regular visual inspection to check for any corrosion damage or co...

Page 17: ...ific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the...

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