Zimmer MATCH LWR50F Installation And Operating Instructions Manual Download Page 3

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1 Supporting documents ............................................................................................................................................................... 5

1.1 Notices and graphics in the installation and operating instructions ...............................................................................................................................5

2 Safety notices ...............................................................................................................................................................................6

3 Proper use ....................................................................................................................................................................................7

4 Personnel qualification

................................................................................................................................................................ 8

4.5 Additional qualifications

......................................................................................................................................................................................................8

5 Product description .....................................................................................................................................................................9

5.1 Type plate ...........................................................................................................................................................................................................................10
5.2 Product variants and compatibility ...................................................................................................................................................................................10

6 Functional description ...............................................................................................................................................................11

6.4 Functional safety ................................................................................................................................................................................................................15

7 Technical data ............................................................................................................................................................................15

8 Accessories/scope of delivery .................................................................................................................................................16

9 Transportation/storage/preservation .......................................................................................................................................16

10 Installation ..................................................................................................................................................................................17

10.1 Installing the product .........................................................................................................................................................................................................18
10.2 Installing the energy supply ..............................................................................................................................................................................................19

INSTALLATION AND OPERATION INSTRUCTIONS:

LWR50F

DDOC01074 / f

EN / 2023-06-05

Zimmer GmbH • Im Salmenkopf 5 •



77866 Rheinau, Germany •



+49 7844 9138 0 • www.zimmer-group.com

Content

Summary of Contents for MATCH LWR50F

Page 1: ...INSTALLATION AND OPERATING INSTRUCTIONS MATCH robot module LWR50F DDOC01074 THE KNOW HOW FACTORY www zimmer group com ...

Page 2: ......

Page 3: ...m 19 10 2 2 Installing the wiring 19 10 2 3 Mounting LWR50F 00 01 A 20 10 2 4 Mounting LWR50F 00 04 A and LWR50F 00 05 A 20 10 2 5 Mounting LWR50F 01 02 A 20 10 2 6 Mounting LWR50F 04 01 A 21 10 2 7 Mounting LWR50F 05 02 A 21 10 2 8 Mounting LWR50F 06 01 A 21 10 2 9 Mounting LWR50F 07 01 A 22 10 2 10 Mounting LWR50F 08 01 A 22 10 2 11 Mounting LWR50F 09 01 A 22 10 2 12 Mounting LWR50F 10 01 A 23 1...

Page 4: ...e operation optional 28 12 Maintenance 29 13 Decommissioning disposal 29 14 RoHS declaration 30 15 REACH declaration 30 16 Declaration of Incorporation 31 17 Declaration of Conformity 32 Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATION INSTRUCTIONS LWR50F DDOC01074 f EN 2023 06 05 ...

Page 5: ...ing these dangers Ö The warning symbols are assigned according to the type of danger WARNING This notice warns of a situation that is potentially hazardous to personal health Ignoring these notices can cause serious injury or damage to health You absolutely must comply with the described measures for avoiding these dangers Ö The warning symbols are assigned according to the type of danger CAUTION ...

Page 6: ...n the following examples require the written permission of the manufacturer Use of the product under extreme conditions such as aggressive fluids or abrasive dusts Additional drilled holes or threads Ö Zimmer GmbH shall accept no liability for any damage caused by improper use The operator bears sole responsibility Make sure that the power supply is disconnected before you mount adjust modify main...

Page 7: ...CE The product is only to be used in its original state with its original accessories with no unauthorized changes and within the stipulated parameter limits and operating conditions Any other or secondary use is deemed improper Operate the product only in compliance with the associated installation and operating instructions Operate the product only when it is in a technical condition that corres...

Page 8: ...cialists are able to perform the assigned work can recognize and avoid possible dangers and know the relevant standards and provisions due to their technical training knowledge and experience 4 3 Instructed personnel Instructed personnel have been trained by the operating company on the tasks and possible dangers of improper behavior 4 4 Service personnel Service personnel are able to perform the ...

Page 9: ...849 1 can be complied with only if original parts from Zimmer GmbH are used The original parts from Zimmer GmbH required for the safety principles are 1 MATCH robot module LWR50F xx 2 MATCH gripper LWR50L xx 3 MATCH storage station ALWR1 50 A sensors optional For the overall safety of the function all three components MATCH robot module MATCH gripper and MATCH storage station must be taken into ac...

Page 10: ...er an Confirmation number 5 2 Product variants and compatibility INFORMATION You can find information about product variants and their compatibility on our website Please contact Customer Service if you have any questions Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATION INSTRUCTIONS LWR50F DDOC01074 f EN 2023 06 05 ...

Page 11: ...he differently sized centering pins and marks on the MATCH gripper they cannot be installed backwards on the MATCH robot module The product is equipped with a hot plug function which allows for the replacement of an MATCH gripper while electrically live The MATCH gripper is designed in such a way that incorrect insertion into the MATCH storage station is impossible 1 Pneumatic connection 2 Voltage...

Page 12: ... IO Link device Unknown IO Link device Continuous light Warning is present Continuous light Taught in workpiece gripped Workpiece vacuumed vacuum H2 Continuous light Gripper in end position or no taught in part gripped Neutral state vacuum H2 6 2 Connect LED LED state Function of the Zimmer IO Link products Function of the Schmalz IO Link None No supply voltage No supply voltage Continuous light N...

Page 13: ... signal transmission are contacted Then the Connect LED changes color from red to green and a Connect signal depending on the variant is passed to the higher level control system NOTICE Non compliance may result in material damage A camera can be mounted on installation size LWR50F 08 01 A There must be sufficient clearance between the camera and MATCH robot module to prevent collisions The needed...

Page 14: ...rkings of the MATCH storage station Turn in the sensors until they emit a signal Fasten the sensors at this position Coat the sensors with sealing lacquer 6 3 3 Adjust the sensors in the storage position Position an MATCH gripper in the MATCH storage station Turn in the sensors until they emit a signal Coat the sensors with sealing lacquer bq Sensor in storage position MATCH gripper present br Sen...

Page 15: ...ied into control category 3 in accordance with Chapter 6 2 6 of DIN EN ISO 13849 1 According to Figure 5 Chapter 4 5 4 of the specified standard the PL d can be achieved with this product Fault elimination in accordance with DIN EN ISO 13849 2 Annex A Table A2 and A3 for the helical compression springs used can be given 7 Technical data INFORMATION You can find the information in the technical dat...

Page 16: ...roduct and after transport check all power and communication connections as well as all mechanical connections If the product is stored for an extended period the following points are to be observed Keep the storage location as dust free and dry as possible Stay within the temperature range of 5 to 50 C and avoid temperature fluctuations Avoid wind drafts water condensation formation Pack the prod...

Page 17: ...ual energy that may be present NOTICE Installation may only be carried out by qualified personnel in accordance with these installation and operating instructions Switch off the power supply before any assembly installation or maintenance work Install the product on an appropriate mounting surface in accordance with the flatness specifications INFORMATION Requirements for the mounting surface Perm...

Page 18: ...connection 6 bs Loosely attach the mounting screws Tighten the mounting screws crosswise 6 Connection bs Mounting screw Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany 49 7844 9138 0 www zimmer group com INSTALLATION AND OPERATION INSTRUCTIONS LWR50F DDOC01074 f EN 2023 06 05 ...

Page 19: ...the connecting cable as close as possible to the robot arm Avoid the danger zone NOTICE The cables that are used by Zimmer GmbH feature a minimum bending radius of 10 x the outer diameter This bending radius must not be undershot Freely suspended cables must be secured to prevent excessive motion loads or pinching Connect the product with the robot or route the connecting cable along the robot to ...

Page 20: ...cket 1 Brown 24 V DC sensor IO Link communication supply 2 White 24 V DC actuator Actuator supply voltage 3 Blue GND sensor 0 V DC sensor supply voltage 4 Black C Q IO Link communication 5 Gray GND actuator 0 V DC actuator supply voltage 10 2 5 Mounting LWR50F 01 02 A pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket bracket 1 White Analog output 0 to 10 V DC output 2 Brown Output 3 C...

Page 21: ...Outside signal 6 7 Blue Output 3 Connect signal 24 V DC if MATCH gripper is coupled 8 Red Analog output 0 to 10 V DC output The inputs of the product are configured for NPN outputs of the control system 10 2 8 Mounting LWR50F 06 01 A pin Color Function Explanation 4 2 1 6 8 7 5 3 M8 8 pin plug 1 White 24 V DC 24 V DC supply voltage 2 Brown Output 1 Outside signal Freedrive Either a digital output ...

Page 22: ...age 3 Green Input 2 Outward move command 4 Yellow Input 1 Inward move command 5 6 7 Blue Output 2 Inside signal 8 Red Output 1 Outside signal The inputs of the product are configured for PNP outputs of the control system 10 2 11 Mounting LWR50F 09 01 A pin Color Function Explanation 6 1 2 4 8 3 5 7 M8 8 pin Socket bracket 1 White Analog output 0 to 10 V DC output 2 Brown Output 3 Connect signal 24...

Page 23: ...rd move command 2 White Output 1 Outside signal 3 Blue Output 2 Inside signal 4 Black Input 1 Inward move command The inputs of the product are configured for PNP outputs of the control system 10 2 14 Mounting LWR50F 13 04 A and LWR50F 13 05 A Activation is done via SCM or a commercially available IO Link master with Port Class B pin Color Function Explanation 4 1 3 M8 3 pin Connector bracket 1 Br...

Page 24: ...ing LWR50F 15 01 A pin Color Function Explanation 4 2 1 8 12 9 6 3 7 5 11 10 M12 12 pin Connector straight 1 Brown 24 V DC 24 V DC supply voltage 2 Blue Input 2 Outward move command 3 White GND 0 V DC supply voltage 4 Green Input 1 Inward move command 5 Pink Analog output 0 to 10 V DC output 6 Yellow Output 3 Connect signal 24 V DC if MATCH gripper is coupled 7 Black Output 1 Outside signal 8 Gray...

Page 25: ...1 2 3 4 M8 4 pin Connector bracket 1 Brown 24 V DC 24 V DC supply voltage 2 White Input 1 Inward move command 3 Blue GND 0 V DC supply voltage 4 Black Input 2 Outward move command The inputs of the product are configured for PNP outputs of the control system 10 2 19 Mounting LWR50F 17 01 A pin Color Function Explanation 4 2 1 6 8 7 5 3 M8 8 pin Connector bracket 1 2 Brown Output 3 Connect signal 2...

Page 26: ...ut 2 Outward move command 4 Yellow Output 1 Outside signal 5 Gray Output 2 Inside signal 6 Pink Analog output 0 to 10 V DC output 7 8 9 10 Blue 24 V DC 24 V DC supply voltage 11 12 The inputs of the product are configured for NPN outputs of the control system 10 2 22 Mounting LWR50F 20 01 A pin Color Function Explanation 4 3 2 1 8 7 6 5 0430200801 8 pin Socket 1 White Input 2 Outward move command ...

Page 27: ... the control system 10 2 24 Mounting LWR50F 22 01 A pin Color Function Explanation 4 2 1 8 12 9 6 3 7 5 11 10 M12 12 pin Connector straight 1 2 3 4 5 Pink 24 V DC 24 V DC supply voltage 6 Yellow GND 0 V DC supply voltage 7 Black Input 1 Inward move command 8 Gray Input 2 Outward move command 9 Red Output 1 Outside signal 10 Violet Output 2 Inside signal 11 Gray pink Analog output 0 to 10 V DC outp...

Page 28: ...you have any questions 11 Operation 11 1 Freedrive operation optional For manual soft switching of the robot the product is equipped with a Freedrive button The following work steps must be observed for manually teaching in the robot position To soft switch the robot press the Freedrive button Ö The robot can be moved manually Ö The robot is moved with the product to the desired position Release t...

Page 29: ...corrosion damage or contamination Have maintenance work be performed by Customer Service whenever possible Ö Dismantling and reassembling the product without authorization may result in complications as special installation equipment is required in some cases Zimmer GmbH accepts no liability for any resulting malfunctions or damage 13 Decommissioning disposal INFORMATION When the product reaches t...

Page 30: ...EACH declaration In terms of the EC Regulation 1907 2006 Name and address of the manufacturer Zimmer GmbH Im Salmenkopf 77866 Rheinau Germany 49 7844 9138 0 info zimmer group com www zimmer group com REACH stands for Registration Evaluation Authorisation and Restriction of Chemicals A full declaration of REACH can be obtained from the manufacturer due to the duty to notify in accordance with Art 3...

Page 31: ...fic technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market supervisory bodies with electronic versions of special documents for the incomplete machine through our documentation department should they have reason to request them The incomplete machine may only be commissioned if it has been ascertained if applicable that the machin...

Page 32: ...Safety of machinery General principles for design Risk assessment and risk reduction DIN EN 61000 6 3 EMC Generic standard Emission standard for residential commercial and light in dustrial DIN EN 61000 6 2 EMC Generic standard Emission standard for industrial environments DIN EN 61000 6 4 EMC Generic standard Immunity for industrial environments A full list of applied standards can be obtained fr...

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