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CONTENTS 

 

 

 

                                                                                                                                                                    Page 

 
FOREWORD

 .................................................................................................................................................... 11

 

 

INTRODUCTION

 .................................................................................................................................... 12

 

1.1

 

Intended use ........................................................................................................................................... 12

 

1.2

 

Validity .................................................................................................................................................... 12

 

1.3

 

Contact partner ....................................................................................................................................... 12

 

 

SAFETY

 ................................................................................................................................................. 13

 

2.1

 

MARKING OF INFORMATION IN THE OPERATING INSTRUCTIONS ............................................... 13

 

2.2

 

MARKING OF THE DANGER WARNINGS ........................................................................................... 13

 

2.3

 

Personnel qualification and training ....................................................................................................... 13

 

2.4

 

Dangers for failure to follow the safety information ................................................................................ 13

 

2.5

 

Safety-conscious working ....................................................................................................................... 14

 

2.6

 

Safety and accident-protection regulations ............................................................................................ 14

 

2.7

 

Attached devices .................................................................................................................................... 15

 

2.8

 

Drive shaft .............................................................................................................................................. 15

 

2.9

 

Hydraulic system .................................................................................................................................... 16

 

2.10

 

Maintenance ........................................................................................................................................... 17

 

2.11

 

Unauthorized conversions and production of spare parts ...................................................................... 17

 

2.12

 

Impermissible operation ......................................................................................................................... 17

 

2.13

 

Safety information on the machine ......................................................................................................... 17

 

2.14

 

The meaning of the safety labels ........................................................................................................... 18

 

 

TECHNICAL DATA AND DESIGNATION

 ............................................................................................. 19

 

3.1

 

Type plate ............................................................................................................................................... 19

 

3.2

 

Information for inquiries and orders........................................................................................................ 19

 

3.3

 

Intended use ........................................................................................................................................... 19

 

3.4

 

Technical data ........................................................................................................................................ 20

 

3.5

 

Overview of the machine ........................................................................................................................ 20

 

 

INSTALLATION

 ..................................................................................................................................... 21

 

4.1

 

General transport.................................................................................................................................... 21

 

4.2

 

Unpacking the pickup ............................................................................................................................. 22

 

4.3

 

Pickup 3m: Mount the conveyor belt in the working position. ................................................................ 23

 

4.4

 

Pickup drive ............................................................................................................................................ 25

 

4.5

 

Hydraulic connections ............................................................................................................................ 25

 

4.6

 

Electric plug ............................................................................................................................................ 26

 

4.7

 

Pump ...................................................................................................................................................... 26

 

4.8

 

Motor ...................................................................................................................................................... 26

 

4.9

 

Conveyor belts ........................................................................................................................................ 27

 

4.10

 

Tank and filter (combine harvesters with a mechanical reel drive) ........................................................ 28

 

 

OPERATION

 .......................................................................................................................................... 29

 

5.1

 

Test run .................................................................................................................................................. 29

 

Summary of Contents for Pickup ZPU

Page 1: ...Pickup ZPU ZPU Date 17 05 2023 Ziegler Nr 12 054035A Vers 07 Pickup BTA EN...

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Page 4: ......

Page 5: ...evant EC directives EN ISO 12100 Safety of machines EN ISO 4254 1 Agricultural machinery Safety Part 1 EN ISO 4254 5 Agricultural machinery Safety Part 5 EN ISO 4254 7 Agricultural machinery Safety Pa...

Page 6: ......

Page 7: ...ine set I undertake to read these operating and installation instructions comprehensively and carefully before use of the machine set Moreover I undertake to commission and operate the machine set in...

Page 8: ......

Page 9: ...uthorized conversions and production of spare parts 17 2 12 Impermissible operation 17 2 13 Safety information on the machine 17 2 14 The meaning of the safety labels 18 TECHNICAL DATA AND DESIGNATION...

Page 10: ...t protection operating safety 31 6 2 Lubricants general information disposal 32 6 3 Maintenance Care Inspection 33 6 4 Decommissioning and dismantling 34 FAULTS AND TROUBLESHOOTING 35 OPTIONS 36 8 1 P...

Page 11: ...also refers to the pickup as the machine or front attachment device Please note These operating instructions represent a constituent part of the machine and must be stored in immediate proximity to i...

Page 12: ...ly adjustable in height can optionally also be equipped with performance damping With mechanical reel control the pick up can be delivered with its own hy draulic pump and tank As soon as the pick up...

Page 13: ...ation and training The machine may only be used serviced and repaired by those persons who are familiar with it and have been informed of the dangers which it presents The owner is to establish clearl...

Page 14: ...Always couple the ballast weights to the foreseen anchorage points in accordance with the specifications Comply with the permissible axle loads total weight and transport dimensions Check and install...

Page 15: ...d Work position Only install and dismantle the drive shaft with the power take off shaft and with the motor switched off and the ignition key removed When using a drive shaft with an overload or freew...

Page 16: ...plugs are marked so as to prevent incorrect operation Swapping the connections of the opposite functions e g raising and sinking brings the DANGER OF ACCIDENT Subject the hydraulic hose lines to regul...

Page 17: ...rating safety of the machine is only guaranteed given its intended use in accordance with the chapter Introduction Intended use of the operating instructions The threshold values specified in the data...

Page 18: ...to be in the danger area if the safety supports are engaged Maintain sufficient safety clearance to the harvest front at tachment Before per forming maintenance work or removing blockages switch off t...

Page 19: ...he loss of liability for the resulting damage Take the corresponding article numbers for the spare parts list 3 3 Intended use The pickup may only be fitted to transport vehicles for which the respect...

Page 20: ...n at any time and without the need to specify reasons Technical Data working width belts tines width x height x depth weight 3 0 m 6 6 x 36 3550 x 1400 x 1950 mm 860 kg 4 0 m 8 8 x 36 4650 x 1400 x 19...

Page 21: ...re fitting any form of seal 4 1 General transport Transport on a HGV When transporting the pickup on a HGV always use the ZIEGLER transport frame Secure the pickup against falling down using tensionin...

Page 22: ...sport frame See also transporting the machine on the com pany premises with a crane 4 2 Unpacking the pickup Scope of delivery state of delivery The pickup is delivered upright on a transport frame Ev...

Page 23: ...TALLATION 23 4 3 Pickup 3m Mount the conveyor belt in the working position Delivery condition Attache hydraulic screw connection put on Move fasten with enclosed screws dispose of old screws Secure wh...

Page 24: ...the attachment process Fig 7 Lock the machine to the feeder housing Fasten the pick up R according to the setup spec ified by the harvester Attention Depending on the combine model the locking mechan...

Page 25: ...c connections Fig 10 Multicoupling If the combine harvester is equipped with a multi coupling the pickup should also be equipped in the same way The correct coupling is included in the scope of de liv...

Page 26: ...p on models with mechanical reel drive Level gauge position 2 check every 100 hours of operation Refill by removing the cap position 3 Change the oil every 400 hours using SAE 90 100 or equivalent If...

Page 27: ...sure that the dis tance in the middle between the rollers is also the same on the sides Fig 16 The chain Y has a support function during transport of the pickup During operation with the conveyor bel...

Page 28: ...ith oil see table The oil shall totally be replaced every 1200 working hours AGIP BLASIA 100 FINA GIRAN 100 TOTAL CARTER EP 100 Fig 18 The filter shall be replaced every 100 working hours for the firs...

Page 29: ...efore starting operation no one may per permitted to be in the proximity of the pickup DANGER Ejected parts Impact Danger to life or of serious injuries When the engine is running and the drive is swi...

Page 30: ...ngers K can differ for the individual pick up models and depends on the feed channel width of the respective thresher Fig 21 Screw conveyor drive The screw conveyor timing chain can be tightened with...

Page 31: ...se Impact Injuries Avoid skin contact with oil grease and solvents Consult a doctor immediately after injuries or burns from oils cleaning agents and solvents Follow all further safety information to...

Page 32: ...l for a machine construction con text Regular cleaning and the removal of deposits serves the value retention and operating safety Components subject to regular or irregular move ment also require per...

Page 33: ...lar inspection after the harvest sea son the following components must be checked and replaced if necessary Protection device of the PTO shaft Hydraulic hoses and hydraulic fittings Fig 28 Roller chai...

Page 34: ...ts Follow all further safety information to prevent injury and accident Environment PLEASE NOTE Oil or grease enters the environment Impact Pollution Dispose of oils and grease in an environmentally f...

Page 35: ...ient amount of hydraulic oil Refill oil DRIVE Malfunction Cause Remedy The drive is switched on but the conveyor belt is not turning Hydraulic connections have no flow Check connections cou plings scr...

Page 36: ...w the grille to the designated attachment points using the supplied screws Observe the torque 8 2 Performance Damping Fig 33 Performance Damping The optionally available performance damping im proves...

Page 37: ...9 1740 2249 10 9 Nm 1 80 4 10 8 1 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 ft lb 1 33 3 02 5 97 10 3 16 9 25 49 86 2 136 210 287 405 549 708 1032 1401 1902 2441 3163 12 9 Nm 2...

Page 38: ...one 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Local Court of Augsburg commercial register no HRB 17559 Place of performance P ttmes Place of jurisdic tion Aichach Tax no 102...

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