Ziegler CORN CHAMPION 10K Operating And Assembly Instructions Manual Download Page 8

Page: 8 / 52

CONTENTS

CONNECTING COUPLING BETWEEN THE PICKING ROWS

........................................... 28

......................................................................................................................... 29

31.

COMMISSIONING; IMPORTANT NOTICES

....................................................................... 30

32.

CROSS-AUGER / IN-FEED

................................................................................................. 31

33.

CROSS-AUGER

.................................................................................................................. 32

34.

WORKING ANGLE ADJUSTMENT

.................................................................................... 32

35.

SETTINGS AND REFERENCE DIMENSIONS

.................................................................... 33

36.

TEARING ROLLERS

........................................................................................................... 34

37.

CHOPPER

........................................................................................................................... 35

38.

CHOPPER BODY

................................................................................................................ 36

39.

ACCIDENT PREVENTION / OPERATIONAL SAFETY

....................................................... 37

40.

LUBRICANTS/GENERAL INFORMATION/DISPOSAL

...................................................... 38

41.

MAINTENANCE / CARE / INSPECTION

............................................................................. 39

42.

TROUBLESHOOTING

........................................................................................................ 42

43.

SUNFLOWER KIT

............................................................................................................... 44

44.

AUGERS FOR SILAGE CORN

........................................................................................... 45

45.

FASTENING TORQUES FOR SCREWS

............................................................................. 46

Summary of Contents for CORN CHAMPION 10K

Page 1: ...aße 74 D 86554 Pöttmes Germany Phone 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler harvesting com IT No 12 054164A EN Vers 03 Status 04 2015 Original Operating and Assembly Instructions Corn header foldable CORN CHAMPION K ...

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Page 3: ...tained in the EC Directives the following standards and technical specifications have been taken into account EN ISO 12100 Sicherheit von Maschinen EN ISO 4254 1 Landmaschinen Sicherheit Teil 1 EN ISO 4254 5 Landmaschinen Sicherheit Teil 5 EN ISO 4254 7 Landmaschinen Sicherheit Teil 7 EN ISO 4254 12 Landmaschinen Sicherheit Teil 12 EN 12965 Traktoren und Maschinen für die Land und Forstwirtschaft ...

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Page 5: ...ctions over in the event of a resale together with the obligation to forward these oper ating instructions to the buyer I am aware of the fact that any claim for warranty against the Ziegler GmbH can only be filed as soon as the declaration at hand has been duly signed and completed and forwarded to the Ziegler GmbH I am furthermore aware of the fact that regardless of the return of the declaratio...

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Page 7: ...AFETY CONSCIOUS WORKING 14 10 6 SAFETY AND ACCIDENT PREVENTION REGULATIONS 14 11 ATTACHED EQUIPMENT 15 12 OPERATION OF PTO SHAFT 15 13 HYDRAULIC SYSTEM 15 14 MAINTENANCE 16 15 UNAUTHORISED MODIFICATIONS AND SPARE PARTS 16 16 UNAUTHORISED OPERATION MODES 16 17 INTRODUCTION 16 18 SAFETY NOTICES AT THE MACHINE 16 19 ARRANGEMENT AND MEANING OF THE SAFETY STICKERS 17 20 UNPACKING THE CORN HEADER 19 21 ...

Page 8: ...32 34 WORKING ANGLE ADJUSTMENT 32 35 SETTINGS AND REFERENCE DIMENSIONS 33 36 TEARING ROLLERS 34 37 CHOPPER 35 38 CHOPPER BODY 36 39 ACCIDENT PREVENTION OPERATIONAL SAFETY 37 40 LUBRICANTS GENERAL INFORMATION DISPOSAL 38 41 MAINTENANCE CARE INSPECTION 39 42 TROUBLESHOOTING 42 43 SUNFLOWER KIT 44 44 AUGERS FOR SILAGE CORN 45 45 FASTENING TORQUES FOR SCREWS 46 ...

Page 9: ... the corn header Notice In the course of these operating instructions the corn header may also be referred as machine or header Please observe These operating instructions represent an integral part of the machine Only operate the machine after according instruction and in accordance with these operating instructions Strictly comply with the safety instructions Also comply with the relevant accide...

Page 10: ...2 Use The Ziegler corn header CORN CHAMPION is a crop attachment harvest header intended for the mounting to field choppers harvesters for the harvesting of maize and other thick stalked feed plants For the harvesting of e g sunflowers modifications at the field chopper harvester are required Please contact us via your au thorised dealer in regard to the modification options 3 Validity The operati...

Page 11: ...for agricultural tasks intended use see also the Section Introduction Use Any further or other use shall be deemed as not intended The manufacturer shall not be liable for any damage resulting out of unintended use The risk of the same is at the sole responsibility of the user The intended use also includes the compliance with the specifications of the manufacturer regarding the operation maintena...

Page 12: ...MACHINE OVERVIEW 12 9 MACHINE OVERVIEW Front View 1 Gear Box 2 Blade Protection 3 Separator Points 4 Hinged Cover 5 Cross Auger 6 Protective Flap 1 2 3 4 5 6 ...

Page 13: ...in the according warning Strictly comply with the warning notices and be especially attentive and careful Important Information This information is important for the smooth operation of the operating processes or the functions of the machine Always comply with these instructions Notices regarding the Protection of the Environment Ensure for the proper and environment friendly disposal of operating...

Page 14: ...fore commencing with any work first get acquainted with all operating controls and their function Once you work it is too late to do so The clothing of the operator should fit close to the body Avoid wearing loosely worn clothing To avoid the risk of fire keep the machine clean Before starting up and commissioning the machine control the surroundings children Ensure for sufficient visibility The t...

Page 15: ...at the selected drive shaft speed of the field chopper harvester accords to the permissible speed of the device Before activating the pto shaft ensure that no persons are residing within the hazard zone of the device Never activate the pto shaft at shut down motor When working with the pto shaft no one may reside in the area of the turning pto shaft or drive shaft Always shut down the pto shaft if...

Page 16: ...nded use according to the Section Introduction In tended Use of these operating instructions The limit values depicted in the technical data sheets may strictly not be exceeded 17 Introduction The ZIEGLER attachment device header is equipped with all safety installations protective installations However in order to maintain the function of the machine it is not possible to completely secure the ma...

Page 17: ...MENT OF THE SAFETY STICKERS 17 19 Arrangement of the Safety Stickers Diagram 1 Drive box left and right side Diagram 2 Drive box left and right side Diagram 3 Front left and right Diagram 3 Side left and right ...

Page 18: ...ARRANGEMENT OF THE SAFETY STICKERS 18 Diagram 4 Rear left and right side Diagram 4 Rear left and right side ...

Page 19: ...ing equipment to the bottom side of the header Fasten suited rods and chains or belts to the corn header and slightly lift the same up and move away the lifting equipment from the header Turn the header by slowly lowering the same according to the tilt angle Always ensure that there is sufficient chain tension Use sufficiently strong lifting equipment Avoid the hazard area Comply with the regulati...

Page 20: ...from above To attach the load only use the specified attachment points Make sure that the header is always in balance and that the weight is evenly distributed Only use suited lifting gear for the transport At all work at the machine shut down the motor and activate the lowering safeguard No persons may reside within the hazard area Diagram 10 Transport with the tresher The foldable corn header lä...

Page 21: ...be first deposited on the supports Check the correctness of the adapter parts Move the thresher to the header Lift up the picker with the feeding chute Verify the adapter connection A for correct fit engagement During the mounting procedure no persons may reside between the thresher and the corn header Diagram 13 Exchange frame model dependant Depending on the model the adaption to the thresher ma...

Page 22: ...uired at the steering axle of the thresher The dimensions of these additional balance weights can be de ducted from the road traffic certificate the harvester operating manual or the technical inspection certificate TÜV of the har vester The road traffic admission conditions for public roads must be strictly complied with Diagram 15 Additional lifting cylinder Depending on the size and weight of t...

Page 23: ...on pulled in forward direction After completion of the coupling process retighten the screws at the protection Strictly comply with the instructions and take care to use the correct drive shaft version Before commissioning check the pivoting range and the length of the drive shaft Make sure there is sufficient overlap Diagram 18 Shaft drive systems Depending on the model harvesters can be equipped...

Page 24: ... with the regulations regarding the protection of the environment Wear according protective clothing When performing functional check avoid the hazard area Check for leakages In the event of leakages comply with the regulations regard ing the protection of the environment Hydraulic actuation Reel Lift and Lower Snapping Plates Open and Closed Attention Some harvester brands dispose of a separate e...

Page 25: ...ing the hinged cover Diagram 23 Inner hoods When folding the corn header it is necessary to fold the divider points upwards and secured locked with the pin When unfolding the corn header the divider points must be un locked Diagram 24 Setting of the crop divider heads Remove the safeguard against lowering Lower the picker on a even surface down to height of approxi mately 10 cm Adjust the crop div...

Page 26: ... open up and close the picking plates L at least once every day in order to ensure for smooth running and to wipe of any spoilage Oil the joints every 100 hours Clean the return springs After completion of the harvesting season clean the support plating C and the picking plate L and protect against corrosion using suited agents Take care to maintain the centric arrangement of the picking gap in th...

Page 27: ...m tensioning point of the tensioning device is reached the chain must be replaced The inlet chain must also be replaced in the vent of damage e g through foreign matter Attention Also observe the level of wear of the front diversion wheels when you evaluate the inlet chains Diagram 29 Disassembly of the inlet chains Loosen the screw A and slide the diversion wheel B to the back Now remove the chai...

Page 28: ...tion B accords to the factory specifications The speed can be calculated with the following formula Harvester Speed x upper sprocket bottom sprocket head er speed The reduction increase is performed via the exchange of one or both of the sprockets If necessary the connection chain may have to be extended shortened 29 Connecting Coupling between the Picking Rows Diagram 31 Duplex chains Regularly c...

Page 29: ...e machine shut down the motor and activate the lowering safeguard No persons may reside within the hazard area Risk of accidents due to parts flying about Diagram 35 Safety notice Fast turning Blades Hazard due to parts that are hurled out at acti vated drive system Maintain a safety distance At running motor and activated drive system maintain sufficient distance from the chopper blades Attention...

Page 30: ... not permitted to reside within the hazard area at running motor Diagram 37 Securing of the corn field Ensure before the commissioning pf the corn header that there are no persons in the maize field or within the vicinity of the corn header For persons residing in the corn field there is a risk of life Persons can be pulled in by the corn header and seriously injured Clean air filters and other se...

Page 31: ...th of the feeding chute of the respective thresher The essential issue is that the conveying claws are only mounted in front of the chute opening Diagram 39 Worm Auger drive up to 8 picking rows The worm drive is performed from the side opposite to the main drive The speed depends on the main shaft of the header and is therefore predetermined Regularly check the tension of the chains and if necess...

Page 32: ...ting the same down and starting again Diagram 41 Slipping clutches at the cross auger If the slipping clutch responds shut down the machine immediate ly and search for the cause Lacking torque of the coupling can not be the cause for the re sponse Regularly lubricate and tension the chain drive 34 Working Angle Adjustment Diagram 42 Working angle standard setting If smaller or larger tyres as the ...

Page 33: ...clearance X in the front section A is of particular significance for the function of the corn header This clearance may be changed die to collisions In particular at the exterior rows on the left and right hand side the bending of the support arms is more probable as these are not supported by an adjacent row If there has been a collision or if a functional malfunction is de tected at a picking ro...

Page 34: ... and remove the protective cover 3 Remove the holder by loosening the screws At the reassembly Lubricate the profile shaft of the gears well and watch out for an even toothing of the tearing rollers Diagram 46 Plucking row gears Drive unit of the tearing roller view without the tearing rollers The gear is accessible through the loosening of the screws ...

Page 35: ...ghtened according to the specifications of the operating instructions located on Page 48 Attention The blades run after for 2 minutes At all work at the machine shut down the motor and activate the lowering safeguard 1 2 Wear according protective clothing Diagram 49 Coupling or decoupling the chopper Loosen the fastening screw and bring the lever to the wanted position it may be necessary to turn ...

Page 36: ...ves When new knives are mounted the knife sockets M must be checked for wear and if necessary replaced Important Exchange of knives only in pairs Diagram 52 Chopper knife Immediately exchange chopper knife if If the bore hole D shows the slightest sign of being oval If significant wear is detected at the section V influ ences the required force and chopping quality If the knife is bent or has crac...

Page 37: ...er knives are close to the exterior housing of the picker In this event a special protection prevents the contact with the fast rotating chopper knives Ensure for the completeness and intactness of the safety installa tions At activated drive system and running motor maintain suffi cient distance away from the chopper knives Attention The blades run after for 2 minutes Clean air filters and other ...

Page 38: ...ch are subject to regular and irregular movement must also be lubricated and greased from time to time After expiry of a harvesting season all metallically bare machine parts should be effectively treated against corrosion Lubricant Oil standard Storage Recommendation Clean machine thoroughly from residual crop and other residual materials Leave cleaning flaps and service openings open during the ...

Page 39: ...s must be removed and the sliding section of the picking plates must be cleaned and protected against corrosion The turning point should be lubricated or greased Diagram 56 Inlet chain It is recommended when storing the inlet chains to protect these effectively against corrosion Either the chains must be stored accordingly dry or they must be kept rust free with suited oil In the following harvest...

Page 40: ...s intended Any modifica tions ort he use with other machines is prohibited Do not store the maize picker in lifted position mounted to the harvester Avoid unnecessary stress to the harvester tyres Diagram 60 Picking row gears If the picking row roller shafts G have been disassembled for whatever reason the same must be reassembled with standard graphite grease From time to time it is necessary to ...

Page 41: ...LUBRICATION CHART 41 Lubrication Chart Perform an initial control for Commissioning the Corn header ...

Page 42: ... drive shaft 20 Drive shaft coupling does not engage Lock in has not occurred check the coupling halves for complete engagement 20 Coupling does not engage Control the alignment and ensure for free move ment of the spline end 21 Header stops during the deployment V belt is not tensioned Check the drive system Harvester Manual Overload Adjust the operating speed Cross Auger Malfunction Cause Remedy...

Page 43: ...ign the speed Row spacing Align machine to conditions Loss of corn Picking plates Adjust closer to each other Return of the conveying chain of the inlet chute Adjust the cover above the cross auger lower 28 Operating speed Increase until the picker is better filled up with material The stubbles are too long Horizontal cutting knife is worn If required exchange blades 33 Crop divider heads Adjust t...

Page 44: ...g 3 Bearing 4 Sprocket 5 Blade 6 Screw 7 Guide rail 8 Nut 9 Screw Diagram 62 Procedure Loosen the tensioner S Slide the diversion wheel U backwards The inlet chains can now be removed Loosen the screws of the chain guide and also remove the picking plates Mount the sunflower kit Mount the inlet chain Fixate the tensioner Attention Depending on the harvesting conditions respectively the harvester t...

Page 45: ... a hydraulic reel drive system the actuation of the silage corn augers is performed via a in vehicle system The arrangement of the pump P depending on the model may vary from the depicted diagram The retrofit of this additional installation can be performed at all header with gear drive Diagram 65 Hydraulic oil tank Control system The hydraulic oil tank O is mounted on the rear of the header toget...

Page 46: ...al Value in Nm Fastening Class 12 9 M4 2 7 3 8 4 6 M5 5 4 7 6 9 1 M6 9 2 13 0 15 5 M8 22 0 31 0 37 5 M8 x 1 24 0 33 5 40 0 M10 43 5 61 0 73 5 M10 x 1 25 46 0 65 0 77 5 M10 x 1 50 0 70 0 84 0 M12 76 0 106 0 127 0 M12 x 1 5 79 0 111 0 133 0 M12 x 1 25 82 5 116 0 139 0 M14 120 0 168 5 202 0 M14 x 1 5 130 0 183 0 219 0 M16 187 0 262 0 314 0 M16 x 1 5 198 0 278 0 333 0 M18 257 5 362 0 433 0 M18 x 2 272...

Page 47: ...ZIEGLER GmbH Schrobenhausener Straße 74 D 86554 Pöttmes Germany Tel 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler harvesting com Status 11 2014 Assembly Instructions Sunflower picking modul ...

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Page 49: ...m 1 According to loosen the tensioner Diagram 2 Disassembly of the tearing roller 1 Loosen the screws and remove the support skids 2 Loosen the screws and remove the protective cover 3 Remove the holder by loosening the screws Diagram 3 Application the arbor protection Setting the protection to the shaft and fix the screws ...

Page 50: ... Mount the sunflower Kit ASSEMBLY SUNFLOWER PICKING MODUL Diagram 5 Assembly sunflower Kit Place the sunflower kit on the picking row as seen on picture no 5 and fix it with the included screws The countersunk screw at position S must be tightened with a specified torque of 61 Nm Diagram 6 Diagram 7 Mounting inlet chain Mount the inlet chain see the Diagram 6 and Diagram 7 Mount the inlet chain Fi...

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Page 52: ... 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Local Court of Augsburg commercial register no HRB 17559 Place of performance Pöttmes Place of jurisdic tion Aichach Tax no 102 168 10401 Managing director M Ziegler Dipl BW FH Производитель ZIEGLER GmbH Schrobenhausener Straße 74 D 86554 Pöttmes Tel 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Amtsgericht Aug...

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