Maintenance and Installation Instructions
Edition 11.07.2006
2 of 30
Table of Contents
TABLE OF CONTENTS ..................................................................................................2
DESCRIPTION ................................................................................................................4
Preface ............................................................................................................................4
SAFETY INSTRUCTIONS...............................................................................................5
Components and Accessories of a GK Transmission......................................................6
Transmission Identification ..............................................................................................7
INSTALLATION ..............................................................................................................8
General Instructions ........................................................................................................8
Torque limits in Nm for screws to ZF Standard 148 ................................................................ 8
Condition as supplied ............................................................................................................... 9
Storage...................................................................................................................................... 9
Transport .................................................................................................................................. 9
Removal of the corrosion protection ........................................................................................ 9
Attachment of the Electric Motor.................................................................................... 10
Attachment of the electric motor to the transmission ............................................................. 10
Pivoted Connection-Steering ......................................................................................... 12
Mounting of the gear ring with pivoted bogie bearing GK 20, GK 25 & GK 30 ................... 12
Mounting of the pivoted bogie bearing with holding ring GK 40 .......................................... 13
Mounting of the transmission top section GK 40 ................................................................... 14
Mounting of the gear ring GK 40 ........................................................................................... 15
Demounting of the pivoted connection ................................................................................... 15
Checking of fixing bolts of the pivoted connection................................................................. 15
Lubrication and maintenance of the pivoted connection........................................................ 16
