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INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER 

Page 6

 

 

 

 

 

 

© 2005 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 21803 Rev. D 03/05 

3.5 Blasting 

Technique

 

 

3.5.1

  Blasting technique is similar to spray painting 

technique. Smooth continuous strokes are most 
effective. The distance from the part affects size of blast 
pattern. Under normal conditions, hold the nozzle 
approximately 3" to 6" from the surface of the part.

 

 

 
 

4.0 ADJUSTMENTS 
 
4.1 Blasting 

Pressure 

 

4.1.1 

The pilot regulator, located in the light shield, 

enables the user to adjust blasting pressure to suit the 
application. The suitable pressure for most purposes is 
80 psi. Lower pressures may be used for delicate work. 
In all cases, highest production can be achieved only 
when pressure is carefully monitored.  
 

4.1.2

 

To adjust, unlock the knob, and turn it clockwise 

to increase pressure or counter-clockwise to decrease 
pressure. Pressure will usually drop from closed-line 
pressure when blasting is started. Once operating 
pressure is set, lock the knob to maintain the setting. 
 

4.2 Air 

Jet 

Adjustment

 

 

4.2.1 

The air jet should be screwed 4-1/2 to 5 full 

turns into the gun body. Doing so will leave 3-1/2 to 4 
threads exposed past the lock nut. Tighten the lock nut 
to hold the jet in place. See Section 8.1 or 8.3 for 
optional adjusting tool. 
 

4.3 

Media/Air Mixture, Figure 4

 

 

4.3.1 

Check the media stream for correct media/air 

mixture; media flow is smooth and appears as a light mist 
coming from the nozzle. 

 
4.3.2

  If media does not flow smoothly, loosen the 

locking nut, and adjust the metering screw until the upper 
holes in the metering stem are closed-off, and the lower 
holes are fully open. See Figure 4. This adjustment is a 
starting point. 
 

4.3.3 

If pulsation occurs in the media hose, either media 

is damp and caked, or not enough air is entering the 
media stream. While blasting, loosen the locking nut and 
slowly turn the adjusting screw out (counterclockwise 
when viewed from the top) until the media flows smoothly. 
Tighten the locking nut finger-tight to maintain the setting. 
 

4.3.4 

If media flow is too light, decrease air in the 

mixture by turning the metering screw in (clockwise when 
viewed from the top) covering more of the holes so less air 

enters the media hose. Tighten the locking nut finger-tight 
to maintain the setting. 
 
 
 

 

 Figure 

 
 

4.4 

Static Pressure (dry filter models only)

 

 

4.4.1

  Correct static pressure requirements vary with 

size, weight and type of media.  
 

4.4.2

  Adjust static pressure by opening (handle 

horizontal) or closing (handle vertical) the damper. The 
damper is located on the inlet on dry. If the damper is 
not opened enough, the reclaimer will not remove fines, 
resulting in dusty media, poor visibility, and possible 
media blockage in the conveying hose. If the damper is 
opened too far, it may cause carryover (usable media 
carried into the dust collector) and result in excessive 
media consumption. Open only as far as necessary to 
obtain a balance of dust removal without media 
carryover.  
 

4.4.3

  A manometer is useful when adjusting or 

monitoring static pressure. The optional manometer kit is 
listed under Optional Accessories in Section 8.1. The 
following are static pressure starting points for given 
media. Static pressure may need to be lower with finer 
media, higher with coarser media. 
 
Glass Bead No. 8 to 13  ..................................... 2-1/2 - 3" 
Alox. 60 & coarser ................................................... 4 - 5" 
Alox. 80 & finer  .................................................. 2-1/2 - 3" 
 

4.4.4

 

If the damper has been adjusted and carryover 

or excessive dust in the media continues to be a 
problem, the optional adjustable vortex cylinder, which is 
standard on pull through reclaimers, may help retain 
media. The vortex cylinder is usually required only when 
using 200 mesh and finer media, or lightweight media. 
See Section 4.5, and Accessories in Section 8.1. 
 

Adjusting Screw

Locking Nut 

Lower holes fully open

Upper holes

 fully Closed

Summary of Contents for INEX Series

Page 1: ...products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowledge...

Page 2: ...rangement of components INEX blast cabinets enclose the blasting environment to provide efficient blast cleaning while maintaining a clean surrounding work area Production rates are influenced by size...

Page 3: ...e media size range depends on the nozzle orifice size and reclaimer cleaning rate Several factors affecting the reclaimer cleaning rate include reclaimer size air pressure media air mixture media fria...

Page 4: ...ondensed water from the compressed air Its use is especially important in areas of high humidity or when fine mesh media are used Moisture causes media to clot and inhibits free flow through the feed...

Page 5: ...the reclaimer outlet and dry filter inlet adaptor It is easier to slip the hose over the adaptors and create a tighter seal if the first two or three inches of wire are removed from the inside of the...

Page 6: ...rms both functions 3 3 3 Adjust the pilot pressure regulator located in the light shield to the required blast pressure per Section 4 1 3 3 4 Load parts 3 3 5 Close door Be certain doors are sealed se...

Page 7: ...air is entering the media stream While blasting loosen the locking nut and slowly turn the adjusting screw out counterclockwise when viewed from the top until the media flows smoothly Tighten the lock...

Page 8: ...rride the interlock system Doing so could result in injury from unexpected blasting 4 6 1 The door interlocks disable the blasting control circuit when the doors are open To enable blasting the door i...

Page 9: ...is on doing so will accelerate wear on the filters around the shaker assembly but not shake the dust loose 5 3 2 Empty the dust collector drawer regularly Begin by checking the drawer daily and adjus...

Page 10: ...replace loosen the bands with a screwdriver replace the gloves and tighten the bands 6 2 Nozzle 6 2 1 Replace the nozzle when its diameter has increased by 1 16 or when suction diminishes noticeably T...

Page 11: ...e into the molding with the other Figure 10 6 3 7 Use a nylon window stick Stock No 22933 as shown in Figure 11 and work the window channel lip over the glass When this is done the window should be en...

Page 12: ...ng ring to snap into place above the tube plate and the other to snap into place below it See the illustration in Figure 14 Figure 14 6 4 2 The tubular filter is held firmly by spring rings above and...

Page 13: ...lly High Media Consumption 7 2 1 Door on reclaimer open or improper fit or worn door gasket Air entering the reclaimer at this point will cause media to be carried into the dust collector DO NOT opera...

Page 14: ...her Media Nor Air Comes Out The Nozzle When The Foot Pedal Is Pressed 7 6 1 Door interlocks not engaging Check adjustment per Section 4 6 7 6 2 Blocked or leaking control lines Check all urethane tubi...

Page 15: ...No 6 11947 Boron carbide No 6 11934 No 8 11944 NOTE Wide spray nozzles require the following accessories Wide spray nozzle nut 11916 Wide spray retaining ring 12038 Wide spray nozzle guard 12295 Hose...

Page 16: ...6 ft req 12436 6 Cover lens pkg of 5 06190 7 Grate 3048 10761 8 Latch assembly door 10908 9 Glove set 11215 10 Glove left hand only 12710 11 Glove right hand only 12711 12 Clamp glove 11576 13 Hose 4...

Page 17: ...Item 5 No 4 12342 No 5 12343 No 6 12344 No 7 12345 No 8 12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 11930 No 6 11931 No 7 11932 Nozzl...

Page 18: ...s 1 2 3 23889 1 Stem metering adjusting 23097 2 Screw adjusting 23098 3 Nut adjusting stem lock 23099 4 Body metering valve 11532 5 Fitting hose 3 8 NPT x 1 2 barb 06369 6 Plug metering valve 12011 Fi...

Page 19: ...9 Bracket mounting 19231 10 Filter 1 2 manual drain 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off noz...

Page 20: ...2003 3 Housing exhauster 300 cfm 12273 4 Gasket 5 16 x 1 adhesive backed 4 ft required for each location 00187 5 Paddle wheel 300 cfm 12333 6 Inlet pipe adaptor 300 cfm 4 12365 7 Gasket inlet adaptor...

Page 21: ...cfm 12699 1 Hose flex specify length 5 feet is standard 5 for 300 cfm 12449 2 Inlet adaptor w damper 5 for 300 cfm 21232 3 Gasket inlet adaptor for 300 cfm 21233 4 Gasket dust drawer 11771 5 Clamp hos...

Page 22: ...tic Figure 24 Wiring diagram for 300 cfm 120 Volt AC 60 cycle 1 phase Figure 24 120 VAC 1 PH 60 HZ The customer should connect machine so that all ungrounded supply conductors are protected Time Delay...

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