Zero INEX Series Owner'S Manual Download Page 9

 

INEX SUCTION BLAST CABINET with 300 CFM RECLAIMER 

Page 8

 

 

 

 

 

 

© 2005 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 21803 Rev. D 03/05 

5.0 PREVENTIVE 

MAINTENANCE

 

 

 

 

 WARNING 

Failure to wear approved respirators and eye 
protection when servicing dust-laden areas of 
the cabinet and dust collector, and when 
emptying the dust bag or collector could result 
in serious eye irritation and lung disease or 
death. Toxicity and health risk vary with type of 
media and dust generated by blasting. The 
respirator must be approved for the type of dust 
generated. Identify all material being removed 
by blasting, and obtain a material safety data 
sheet for the blast media. 

 
NOTE: To avoid unscheduled downtime, establish a 
weekly inspection schedule. Inspect all parts subjected 
to media contact, including; the gun, nozzle, media hose, 
flex hose, and wearplate, plus all items covered in this 
section.  
 

5.1. 

BNP Gun Assembly

 

 

5.1.1

  Inspect the BNP gun for wear. Inspection and 

replacement of the air jet cover before it wears through 
will prolong the life of the jet. 

 
5.2 Dust 

Bag

 

 

5.2.1

 

The bag collects dust on its inner surface. A high 

dust level in the cabinet indicates a dirty bag. Empty as 
frequently as necessary to maintain visibility in the 
cabinet, and before the weight of dust prevents full 
inflation of the bag. A zipper opening is located in the 
bottom of the bag for emptying. NOTE: Poor visibility 
and frequent emptying of the bag could indicate the 
need to upgrade to a dry filter dust collector. 
 

5.3 

Dry Filter Dust Collector

 

 
5.3.1

  The dry filter uses tubular filters, which collect 

dust on their inner surfaces. A shaker arm accessible 
from the outside of the collector is used to shake dust 
from the filters. Every two hours, turn off the exhauster 
and shake the filters vigorously.

  

 

CAUTION 

Do not shake the filters when the exhauster is 
on, doing so will accelerate wear on the filters 
around the shaker assembly, but not shake the 
dust loose.

 

 

5.3.2

 

Empty the dust collector drawer regularly. Begin 

by checking the drawer daily and adjust frequency based 

on usage and breakdown rate of media. Dump the 
contents into a suitable disposal container. 

 

 

 

CAUTION 

Do not open the dust drawer door while the 
exhauster is on. The drawer chamber is under 
positive pressure when the exhauster is on. 
Opening the dust door while the exhauster is 
operating or the paddle wheel rotating, will 
allow dust to escape.

 

 
NOTE: Blast media is usually non-toxic, however, some 
materials removed by the process may be toxic. 

Do not 

use the INEX cabinet for blasting toxic materials.

 

Use cabinets with reverse pulse dust collectors and 
HEPA filters for those applications. 
 

5.4 View 

Window 

Cover 

Lens

 

 

5.4.1

  Rapid frosting of the view window can be 

avoided by directing ricocheting media away from the 
window, and by installing a cover lens on the inside 
surface of the window. Using cover lenses prolongs the 
life of the view window. 
 

5.4.2

  To install a cover lens, remove the adhesive 

backing and apply the lens to the clean, dry, inner 
surface of the view window. When the cover lens 
becomes pitted or frosted, peel it off and replace it. 
 

5.5 Reclaimer 

Debris 

Screen

 

 

5.5.1

 

The screen is accessible through the reclaimer 

door. With the exhauster off, remove the screen and 
empty it daily or when loading media. Empty the screen 
more often if part blasted causes excessive debris. Do 
not operate the machine without the screen in place. 
 

5.6 Air 

Filter

 

 

5.6.1

 

The cabinet is equipped with a manual drain air 

filter. Drain the filter at least once a day, and more often 
if water is present. Moist air inhibits the flow of media. If 
moisture continues to be a problem, a dryer or after 
cooler may be required in the air supply line. 
 

5.7 Media 

Hose 

 

 

5.7.1

  To avoid unscheduled down-time, periodically 

inspect the media hose for thin spots, by pinching it 
every 6 to 12 inches. Replace the hose when it becomes 
soft. 
 

 

Summary of Contents for INEX Series

Page 1: ...products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowledge...

Page 2: ...rangement of components INEX blast cabinets enclose the blasting environment to provide efficient blast cleaning while maintaining a clean surrounding work area Production rates are influenced by size...

Page 3: ...e media size range depends on the nozzle orifice size and reclaimer cleaning rate Several factors affecting the reclaimer cleaning rate include reclaimer size air pressure media air mixture media fria...

Page 4: ...ondensed water from the compressed air Its use is especially important in areas of high humidity or when fine mesh media are used Moisture causes media to clot and inhibits free flow through the feed...

Page 5: ...the reclaimer outlet and dry filter inlet adaptor It is easier to slip the hose over the adaptors and create a tighter seal if the first two or three inches of wire are removed from the inside of the...

Page 6: ...rms both functions 3 3 3 Adjust the pilot pressure regulator located in the light shield to the required blast pressure per Section 4 1 3 3 4 Load parts 3 3 5 Close door Be certain doors are sealed se...

Page 7: ...air is entering the media stream While blasting loosen the locking nut and slowly turn the adjusting screw out counterclockwise when viewed from the top until the media flows smoothly Tighten the lock...

Page 8: ...rride the interlock system Doing so could result in injury from unexpected blasting 4 6 1 The door interlocks disable the blasting control circuit when the doors are open To enable blasting the door i...

Page 9: ...is on doing so will accelerate wear on the filters around the shaker assembly but not shake the dust loose 5 3 2 Empty the dust collector drawer regularly Begin by checking the drawer daily and adjus...

Page 10: ...replace loosen the bands with a screwdriver replace the gloves and tighten the bands 6 2 Nozzle 6 2 1 Replace the nozzle when its diameter has increased by 1 16 or when suction diminishes noticeably T...

Page 11: ...e into the molding with the other Figure 10 6 3 7 Use a nylon window stick Stock No 22933 as shown in Figure 11 and work the window channel lip over the glass When this is done the window should be en...

Page 12: ...ng ring to snap into place above the tube plate and the other to snap into place below it See the illustration in Figure 14 Figure 14 6 4 2 The tubular filter is held firmly by spring rings above and...

Page 13: ...lly High Media Consumption 7 2 1 Door on reclaimer open or improper fit or worn door gasket Air entering the reclaimer at this point will cause media to be carried into the dust collector DO NOT opera...

Page 14: ...her Media Nor Air Comes Out The Nozzle When The Foot Pedal Is Pressed 7 6 1 Door interlocks not engaging Check adjustment per Section 4 6 7 6 2 Blocked or leaking control lines Check all urethane tubi...

Page 15: ...No 6 11947 Boron carbide No 6 11934 No 8 11944 NOTE Wide spray nozzles require the following accessories Wide spray nozzle nut 11916 Wide spray retaining ring 12038 Wide spray nozzle guard 12295 Hose...

Page 16: ...6 ft req 12436 6 Cover lens pkg of 5 06190 7 Grate 3048 10761 8 Latch assembly door 10908 9 Glove set 11215 10 Glove left hand only 12710 11 Glove right hand only 12711 12 Clamp glove 11576 13 Hose 4...

Page 17: ...Item 5 No 4 12342 No 5 12343 No 6 12344 No 7 12345 No 8 12346 7 Fitting hose 3 8 NPT x 1 2 barb 06369 8 Hose end 1 2 barb x 1 2 fem swivel 15002 9 Nozzle ceramic No 5 11930 No 6 11931 No 7 11932 Nozzl...

Page 18: ...s 1 2 3 23889 1 Stem metering adjusting 23097 2 Screw adjusting 23098 3 Nut adjusting stem lock 23099 4 Body metering valve 11532 5 Fitting hose 3 8 NPT x 1 2 barb 06369 6 Plug metering valve 12011 Fi...

Page 19: ...9 Bracket mounting 19231 10 Filter 1 2 manual drain 01308 11 Adaptor 1 2 NPT x 1 2 flare 11351 12 Hose end 1 2 barb x 1 2 female swivel 15002 13 Hose end 1 2 barb x 3 8 male NPT 06369 14 Blow off noz...

Page 20: ...2003 3 Housing exhauster 300 cfm 12273 4 Gasket 5 16 x 1 adhesive backed 4 ft required for each location 00187 5 Paddle wheel 300 cfm 12333 6 Inlet pipe adaptor 300 cfm 4 12365 7 Gasket inlet adaptor...

Page 21: ...cfm 12699 1 Hose flex specify length 5 feet is standard 5 for 300 cfm 12449 2 Inlet adaptor w damper 5 for 300 cfm 21232 3 Gasket inlet adaptor for 300 cfm 21233 4 Gasket dust drawer 11771 5 Clamp hos...

Page 22: ...tic Figure 24 Wiring diagram for 300 cfm 120 Volt AC 60 cycle 1 phase Figure 24 120 VAC 1 PH 60 HZ The customer should connect machine so that all ungrounded supply conductors are protected Time Delay...

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