Zero AEROLYTE PRN 6060-A Manual Download Page 3

 

AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS 

Page 2 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27789 Rev. A, 10/16 

 
 
 

 

 

Figure 1 

 
 

1.5 

Blast Machine and Remote Controls 

 

1.5.1 

Clemco blast machines (pressure vessels) are 

certified to conform to the ASME (American Society of 
Mechanical Engineers) Boiler and Pressure Vessel Code, 
Section VIII, Division 1. It is the owner’s responsibility to 
maintain the integrity of the vessel in accordance with the 
requirements of state regulations. Regulations may 
include regular inspection and hydrostatic testing as 
described in National Board inspection code and 
jurisdictional regulations and /or Laws. 

 

 

 

WARNING 

Welding, grinding, or drilling on the blast 
machine could weaken the vessel. Compressed 
air pressure could cause a weakened blast 
machine to rupture, resulting in death or 
serious injury. Welding, grinding, or drilling on 
the vessel, without a National Board R stamp, 
voids the Clemco ASME certification. 

 

1.5.2

  All welding repairs to the vessel must be 

performed by certified welders at shops holding a 
National Board R Stamp. Welding performed by any 
welder not properly qualified per the ASME code voids 
the Clemco ASME certification. 

 
1.5.3

  Do not exceed the maximum working pressure 

rating (PSI) of the blast machine. The maximum 
pressure rating is stamped into ASME nameplate which 
is welded to the side of the vessel. 
 

 

WARNING 

Excessive compressed air pressure could 
cause a blast machine to rupture. To prevent 
serious injury or death, do not exceed the rated 
pressure of the blast machine. 

 
1.5.4 

OSHA does not require pressure relief valves 

on blast machines when air compressors supplying air 
to the blast machines are built to ASME

(1)

 code and 

comply with OSHA

(2)

 regulations. OSHA regulation 

Some items rotated for clarity 

Blast Nozzle

Reclaimer

Blast Hose

Blast Machine 

Light-Lined

Flex Hose

Blow-off Hose

* Pilot Regulator 

* Control Panel 

Light Assembly 

Foot Pedal 

Blow-off 

Nozzle 

Air Intake Stack w/Damper 

Exhaust Hose 

To muffler on rear cabinet wall 

RPH Dust Collector 

Dust Collector Damper

 

Unlined Flex Hose

Externally Adjustable Vortex

Debris 
Screen 

 

On-Off Switch 

Door Interlock 

*  Controls vary from those 
shown when doors are installed 
on both side of cabinet. 

Compressed-Air Filter 

Attachment for compressed air supply

Summary of Contents for AEROLYTE PRN 6060-A

Page 1: ...the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability of or...

Page 2: ...t in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoi...

Page 3: ...shops holding a National Board R Stamp Welding performed by any welder not properly qualified per the ASME code voids the Clemco ASME certification 1 5 3 Do not exceed the maximum working pressure ra...

Page 4: ...for different working conditions Several variables including media flow and nozzle wear affect cfm consumption Figure 2 1 7 Dust Collector Options 1 7 1 RPH Dust Collector The RPH 2 is the standard d...

Page 5: ...net Do not lift the cabinet from the hopper or lower frame NOTICE Do not use a forklift to lift the cabinet from the hoppers or lower frame The cabinet hopper is not designed to support the weight of...

Page 6: ...regulator Refer to the schematic in Figure 4 2 6 Connect Blast Hose WARNING Hose disconnection while under pressure could cause serious injury Use safety lock pins and safety cables on all coupling co...

Page 7: ...ressure could cause serious injury Figure 5 2 9 2 Install an isolation valve at the air source to enable depressurization for service and connect a 1 ID or larger air line from the air source to the a...

Page 8: ...e amperage on initial start up if the motor draws excessive amperage gradually close the dust collector damper located on the exhauster outlet on RPH dust collectors until the amperage is within the s...

Page 9: ...a 5 16 socket to attach the door curtains 3 1 3 For front walls place the batten strip over the curtain and clamp it in position on the front slope above the break as shown in Figure 7 Match drill 187...

Page 10: ...shown 3 4 2 3 Make sure the weight of the track is evenly distributed over the hoppers and match drill through the cabinet wall at the four hole locations in the end support bar for 3 8 fasteners If n...

Page 11: ...workcar moves smoothly on all tracks anchor the outside track to the floor through the holes in the foot pads 3 4 5 5 Raise the hinged track until the locking hole in the pivot bars is aligned with t...

Page 12: ...arts 4 3 4 Close door the door interlock system will prevent blasting if the door is open 4 3 5 Insert hands into gloves 4 3 6 To blast hold the nozzle holder or hose just behind the nozzle holder poi...

Page 13: ...is set push in on the knob to lock it and maintain the setting 5 1 4 If the application requires blasting below 40 psi first pressurize the blast machine at 40 psi and then turn the pressure to the r...

Page 14: ...djustments are made by loosening the handle s tensioning knob and moving the handle to achieve the correct setting When the correct setting is established tighten the locking knob to prevent movement...

Page 15: ...en the manometer tube is removed Capping the fitting will prevent leaks that alter the reclaimer s separation efficiency The readings are reference points so it doesn t matter where the readings are t...

Page 16: ...losed Figure 18 8 Pull thru reclaimers only Insert the needle into straight section of flex hose about 8 inches above the top of the reclaimer The manometer must be vertical when taking pressure readi...

Page 17: ...that couplings are secure and lock pins and safety cables are in place 6 2 2 Check coupling gaskets couplings and nozzle holders for leaks and wear Replace as necessary 6 2 3 Inspect nozzle for wear R...

Page 18: ...nses prolongs the life of the view window 7 2 2 The best way to install a cover lens is to remove the window from the cabinet If for some reason it is not practical to remove the window the lens may b...

Page 19: ...pect the gaskets when changing the view window Replace the window frame gasket and cabinet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or oth...

Page 20: ...with the pop up valve on it into position inside the machine Tighten the guide wrench snug but not wrench tight Over tightening the guide will make it difficult to remove next time the pop up valve ne...

Page 21: ...hould be free of deep abrasion and move freely in the spindle guide s bore If it is badly abraded drags in the bore or is loose in the bore replace the piston assembly 7 10 8 Lubricate the cylinder wa...

Page 22: ...ction in flex hose between the cabinet hopper and reclaimer inlet 8 1 10 Nozzle worn Replace the nozzle when its orifice diameter has increased by 1 16 8 2 Abnormally high media consumption 8 2 1 Fill...

Page 23: ...ze refer to Section 8 7 8 6 3 Make sure the media metering valve and the choke valve are open 8 7 Blast machine does not pressurize 8 7 1 Make sure the air compressor is operating and air supply valve...

Page 24: ...buildup in cabinet hopper does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling will result in media carryover to the dust collector...

Page 25: ...eet uncoupled 21121 NOTE Supa hose requires the use of contractor thread nozzle holder and nozzle Nozzle holder w contr thread for 3 4 Supa hose 11398 Coupling for 3 4 Supa hose 11395 Gasket coupling...

Page 26: ...requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with...

Page 27: ...9 3 View Window Assembly Figure 29 Item Description Stock No 1 Window glass 20 x 30 laminated 12213 2 Gasket 5 16 x 3 4 applied to cabinet per foot 9 feet required 00189 3 Gasket 5 32 x 3 4 applied to...

Page 28: ...se 11798 10 Grommet blank 13666 11 Support adaptor blast hose 16554 12 Gasket blast hose support adaptor 13426 13 Muffler outlet 05068 14 Foot pedal assembly less tubing 20483 with tubing 14 feet 2019...

Page 29: ...ptor elbow 1 4 male NPT x 3 8 tube 11685 12 Valve 1 piston outlet 01967 13 Nipple 1 4 Hex 02808 14 Tee 1 4 brass 02025 15 Bushing 1 4 x 1 8 NPT 02010 16 Hose assembly 1 x 10 exhaust 23915 17 Muffler 1...

Page 30: ...699 12 Guide 1 1 4 x 6 toe 01722 13 Seat pop up valve 02325 14 Valve 1 piston outlet 01967 15 Regulator 1 pilot operated w gauge 12052 16 Gauge 1 4 cbm 01908 17 Filter 1 manual drain 22424 18 Check va...

Page 31: ...e bolt spacer 02431 10 Valve handle pin 20246 11 Gauge unit 02433 12 Set screw 1 4 NC x 1 2 square head 03080 13 Spring compression 01982 14 Stud 02436 15 Packing gland 02437 16 O ring 7 8 OD 21165 17...

Page 32: ...6 ID for 1200 cfm w steel media 12468 7 ID for 1200 cfm conventional use 12469 7 ID for 1800 cfm w steel media 12469 8 ID for 1800 cfm conventional use 12470 4 Hose unlined flex specify feet required...

Page 33: ...5 mesh with magnets 23146 6 Door assembly w gasket and latch 14271 7 Gasket door 11745 8 Spring latch assembly 12263 9 Gasket 2 adhesive backed per foot specify ft required 13089 10 Vortex cylinder a...

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