Zero Motorcycles 2016 ZERO DS, Owner'S Manual

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Maintaining Your Motorcycle
6.6
Component Fasteners
Periodically check and tighten the following fasteners on your motorcycle.
Torque Table
LOCATION ITEM TORQUE NOTES
A Headlight bolts 8 lb·ft (11 Nm) Use LOCTITE® 242® (or equivalent)
B Handlebar clamp mount bolts 19 lb·ft (26 Nm) -
C Rear shock mount bolts 40 lb·ft (54 Nm) -
D Seat retaining bolts 16 lb·ft (22 Nm) -
E Rear sprocket to wheel, 4 bolts 26 lb·ft (35 Nm) Use LOCTITE® 242® (or equivalent)
F Rear brake caliper mount bolts 34 lb·ft (46 Nm) Use LOCTITE® 242® (or equivalent)
G Controller heat sink to frame bolts (rear) 19 lb·ft (26 Nm) -
H Controller heat sink to frame (front) 19 lb·ft (26 Nm) -
I Main pivot bolt (swingarm) 75 lb·ft (102 Nm) -
J Upper/Lower triple clamps pinch bolts 15 lb·ft (20 Nm) - upper
17 lb·ft (23 Nm) - lower Use LOCTITE® 242® (or equivalent)
K Front axle pinch bolts 9 lb·ft (12 Nm) Use LOCTITE® 242® (or equivalent)
L Rear brake pedal pivot bolt 34 lb·ft (46 Nm) Use LOCTITE® 242® (or equivalent)
M Rear brake master cylinder to frame bolts 9 lb·ft (12 Nm) Use LOCTITE® 242® (or equivalent)
N Rear axle slider retaining bolts 19 lb·ft (26 Nm)
O Rear axle nut 75 lb·ft (102 Nm) Use LOCTITE® 242® (or equivalent)
P Motor mount bolts (rear) 20 lb·ft (27 Nm) -
Q Motor mount bolts (front) 20 lb·ft (27 Nm) -
R Front caliper mount bolts 19 lb·ft (26 Nm) Use LOCTITE® 242® (or equivalent)
S Front axle end bolts 19 lb·ft (26 Nm) Use LOCTITE® anti-seize lubricant (or equivalent)
Zero Owner's Manual (S and DS).book Page 6 Friday, October 30, 2015 11:13 AM