Zepro Z 45-110, Installation Instructions Manual, Page: 3 / 68

Z 45/75-90/110 Contents
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Contents
1 Important information ..................................................................................... 5
1.1 Attention! ................................................................................................ 5
1.2 Technical support ................................................................................... 5
1.3 Identification ........................................................................................... 6
1.4 CE marking ............................................................................................. 6
1.5 Product approval ................................................................................... 6
1.6 Hydraulic oil ............................................................................................ 6
1.7 Guarantee ............................................................................................... 6
1.8 Repainting .............................................................................................. 7
1.9 Battery maintenance ............................................................................... 7
2 Safety rules ....................................................................................................... 8
2.1 Moving parts - free movement ................................................................ 8
2.2 Connection of third-party equipment is forbidden ................................... 8
2.3 Installation .............................................................................................. 8
2.4 Connection of third-party equipment is forbidden ................................... 9
2.5 Installation .............................................................................................. 9
3 Before installation .......................................................................................... 10
3.1 Vehicle chassis requirements ............................................................... 10
3.2 Statutory dimensions ............................................................................ 10
3.3 Calculating the installed dimensions .................................................... 11
3.4 Rear beam cut-outs .............................................................................. 17
3.5 Temporary connection .......................................................................... 18
3.6 Connecting the control device to the ZePRO1 control card ................. 19
3.7 Connecting the control device to the TLC-B1 relay card ...................... 20
4 Installation ...................................................................................................... 21
4.1 Hydraulic unit ........................................................................................ 21
4.2 Support frame ....................................................................................... 23
4.3 Lift platform ........................................................................................... 25
4.4 Purging the cylinders ............................................................................ 25
4.5 Open platform alarm ............................................................................. 26
4.6 Angle sensor for autotilt (option) ........................................................... 26
4.7 Angle sensor for 2-hand operation ....................................................... 27
4.8 Angle sensor IFM for autotilt (TLC-B1 option only) .............................. 27
4.9 Underrun protection .............................................................................. 28
4.10 Arm stops ............................................................................................. 31
4.11 Sealing strip (horizontal), surface-mounted rubber strip ....................... 32
4.12 Sealing strip (vertical) ........................................................................... 32
4.13 Sealing strip, integrated rubber strip ..................................................... 33
4.14 Adjusting the tilt angle ......................................................................... 34
4.15 Transport lock ....................................................................................... 35
4.16 Controllers ............................................................................................ 36
5 Cable routing ................................................................................................. 38
5.1 General ................................................................................................. 38
5.2 Sizing electrical systems ...................................................................... 39
5.3 Main power cable, earth cable, main fuse and main switch ................. 41