Zentro Elektrik ZAT1600 SERIES Operating Instructions Manual Download Page 6

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DATASHEET / OPERATING INSTRUCTIONS

 

 
 

 

OPTIONAL ANALOG CONTROL VERSIONS

 

 

Analog control option allows full control for output current and voltages and it gives measured values for both of these. 
There is also ava5V internal power source for logic use. The analog input have 500V electrical insulation to 
power supply’s input and output. 

 

PIN CONFIGURATION, MODULAR CONNECTOR 

 

Interface to analog control card is made through AMP Modular 6 connector. It’s part number is 215-876-1. The product 
specification number is 108-19064 and application number is 114-19019. Part number for cable connector that fits to 
modular 1 is 737 336-1. 

 

 

Pin configuration of J1: 
1.  Ground 
2.  Target value for current 
3.  Target value for voltage 
4.  Measured value for current 
5.  Measured value for voltage 
6. +5V, (max 20mA) output 

 

 
 

Controlling analog card: 

 

All control voltages must be between 0 and 5 volts. Over 5V steering is not allowed. Logic for steering is positive so 5V 
in target value means maximum value from power supply and 0V means minimum output. If controlling connector is 
unplugged from modular connector, the power supply takes it’s minimum values for output. 

 

Measured values can be read from measured signals. Measured voltages are scaled equal as target values. If power supply 
lies on it’s voltage reference, then measured voltage should be equal as target. Same thing on current steering and it’s 
measured value. Measured signals (both together) can be loaded only 20mA or proper operation is not guaranteed. 

 

Modular connector is isolated from power supply’s input, enclosure and output terminals. That allows serial and parallel 
connection to separate power supply’s so that equal steering voltages are used. Number or connected devices are not 
limited. Only be sure that 500V insulation voltage is not exceeded. 
Connection example, using in5VDC power source and external potentiometers: 

 

+5V output can be used to feed logic 
voltages for external circuits. Connection in 
an example works as a potentiometer 
controlled power supply. It is important to 
notice that +5V output is not allowed to load 
more then 20mA or proper operation is not 
guaranteed. 

 
 

 

 

Rear panel 
Location of tuning trimmers for analog control 

 

 
 
Tuning instructions: 

Attention !!!

 

Analog interface is tuned in a factory before it is delivered to customer. There should 
not be any reason for tuning if card is used between 0-5V voltage values. Qualified 
person is needed for tuning the device. Tuning can be done with a pair of digital multi 
meters and example schematic above. Procedure is following: 

 

1. 

Adjust from potentiometers 5V to voltage target and 2V for current target. Connect digital voltage meter to 
power supply output. Tune from “Voltage Set” trimmer maximum output voltage to right value. 

 

2. 

Connect digital voltage meter to Modular pin number 5. Tune from trimmer “Voltage Meas” so that digital 
voltage meter shows always equal value as is in pin 3 (target voltage). 

 

3. 

Connect digital current meter to output so that it short-circuits the output. Now tune current target 
potentiometer to 5V. Tune from  “Current Set” trimmer output current to value that is maximum value for 
device according to it’s specification. Be sure that your current meter has a right range. Do never exceed the 
current values that are specified for the device. If specified value is not known, take a contact to distributor. 

 

4. 

Measure with digital multi meter voltage from Modular connector pin 4 Tune from trimmer ”Current Meas” 
to  equal with voltage in modular pin 2 (Target Current). 

Summary of Contents for ZAT1600 SERIES

Page 1: ...600W Power Supplies and Battery Chargers ZAT1600 SERIES TASHEET OPERATING INSTRUCTIONS Wide output adjustment range 0 72VDC Analog control by external 0 5VDC voltage Temp comp charging sense as on option Power fail relay alarm Master Slave connection Analog control modular connector Microprocessor controlled charging curves for all kind of batteries Master Slave connection ...

Page 2: ... see table Output current see table Max power Installation dimensions Width x Height x Depth mm ZAT1600 27 4 60 T 55 264VAC 78 340VDC 27 4 VDC 5 36VDC 60 A 1600W Wall Bench 267x135x85 ZAT1600 41 1 45 T 55 264VAC 78 340VDC 41 1 VDC 12 54VDC 40 A 1600W Wall Bench 267x135x85 ZAT1600 54 8 30 T 55 264VAC 78 340VDC 54 8 VDC 24 72VDC 30 A 1600W Wall Bench 267x135x85 Cable sets with modular connectors are...

Page 3: ...sions l x w x h 267 x 135 x 85 mm with rubber ends Weight 1 9kg without output cables Mounting Wall bench Cooling Temperature controlled fan Operating temperature range Full power typically 25ºC 40ºC Reduced power 40 70ºC see curve below Humidity 0 95 non condensing DATASHEET OPERATING INSTRUCTIONS TECHNICAL DATA Input voltage 50 260 VAC 50 200VAC reduced power see curve below 50 340 VDC 50 200VDC...

Page 4: ...nstant orange light To avoid sparking turn the power off before disconnecting the cables CONNECTION WITH DC INPUT Wires in PSU s power cable to be connected as follows L DC input positive or negative N DC input negative or positive PE Ground OUTPUT VOLTAGE AND CURRENT LIMIT ADJUSTMENT Trimmer or analog control adjustable modules type example ZAT1600 24 60 or ZAT1600 24 60 AI The output voltage and...

Page 5: ... code Switch N N PIN CONFIGURATION MODULAR CONNECTORS Front panel Rear panel J1 Analog input 0 5VDC J3 Temperature compensation Sense option J5 RS 232 bus in and out master slave Alternatively power fail relay alarm OPTIONAL ALARM RELAY If the unit is ordered with alarm relay for example ZAT1600 24 60 H the potential free alarm output indicates if the charger s output is healthy The alarm signal i...

Page 6: ...output terminals That allows serial and parallel connection to separate power supply s so that equal steering voltages are used Number or connected devices are not limited Only be sure that 500V insulation voltage is not exceeded Connection example using internal 5VDC power source and external potentiometers 5V output can be used to feed logic voltages for external circuits Connection in an exampl...

Page 7: ...le If more current is needed adjustable Master power supply can be parallel or series connected via digital bus to Slave power supply which equals Master but is without adjustment possibility Then output current or voltage is doubled and the both supplies can still be adjusted thought multi turn potentiometers Max one slave unit can be used in master slave connection as a standard Please contact y...

Page 8: ...rrent 5 5 0 12 VDC 11 4 VDC 12 6 VDC 45 A 1 12 VDC 13 7 VDC 13 VDC 14 39 VDC 45 A 2 15 VDC 14 3 VDC 15 75 VDC 45 A 3 20 VDC 19 VDC 21 VDC 45 A 4 24 VDC 22 8 VDC 25 2 VDC 45 A 5 24 VDC 27 4 VDC 26 VDC 28 77 VDC 45 A 6 30 VDC 28 5 VDC 31 5 VDC 45 A 7 33 VDC 31 4 VDC 34 65 VDC 45 A 8 36 VDC 34 2 VDC 37 8 VDC 45 A 9 38 VDC 36 1 VDC 39 9 VDC 45 A A 36 VDC 41 1 VDC 39 VDC 43 16 VDC see curve B 36 VDC 41...

Page 9: ...ut cables of the charger output short circuit Connect the charger to the power line Follow the Status led color Switch ON the charger from the on off switch Count all the number of green blinks There must be as much number of blinks as the code switch position number is Note If the position of the code switch is O Status led blinks only once and returns to red The code switch positions A F respond...

Page 10: ...e The output voltage can be tuned 5 from its nominal value Choose such programmed output voltage which can reach the desired voltage by 5 adjustment Read the instruction from Changing programmed voltage Connect the voltage meter to output wires Tune with a small screw driver the voltage calibration trimmer and check the result from volt meter Clockwise direction increases the voltage Look at the p...

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