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13

C-9000
Series 
Reassembly

(cont.)

11.

Lubricate the threads and install the
socket head screws (19) through the
rear plate (7). Torque the screws to
50% of recommended torque (see
table page 14) using a crossing 
pattern. Check for free rotation of the
gears. If acceptable, continue to
torque to total recommended torque.
Again, check for free rotation of the
gears. See 

Figure 14.

12.

Place a seal installation tool (lip seal
version only) (52) [item 41 on .05-2.4
cc/rev pumps] over the end of the
shaft.

Note: For Magnetically Coupled Pumps no
seal installation tool is required.

Insert the smaller O-Ring into the groove
on the adapter plate, using compatible
grease to retain the O-Ring into the
groove. Install the plate with the O-Ring
facing the pump body using the four
socket head screws and sealing washers.
Insert the square key onto the pump
shaft, then slide the inner magnet onto
the shaft. Refer to certified pump
assembly drawing to determine the 
correct height/placement of the magnet.

Note:

This is critical to the pumps proper

operation. Secure the inner magnet by
tightening the setscrew upon the square
key.  Place the larger O-Ring into the
exposed face of the adapter plate.
Lower the barrier cap into position over
the inner magnet. If applicable mount
the barrier cap by installing/tightening
the eight socket head screws.

Assembly is now complete.

13.

Mechanical Seal Installation

a)

Snap the retaining ring (16) onto the
drive shaft. Install the mechanical 
seal (13) onto the drive shaft with the
carbon end away from the front plate.
Take care when pressing the seal onto
the shaft. 

The elastomer can be damaged

by the keyway or shaft edge. 

b)

Align the set screws with the grooves
machined in the drive shaft and tighten
the set screws.

c)

Install the ceramic seat in the seal
housing (11) with the 0-ring of the 
seat away from the mechanical seal. 

14.

If your pump contains a double lip
seal (51) [item 13 on 4.5 & 9 cc/rev
pumps] push the seal to the rear of
the seal housing. Make sure there is
no gap between the seal and the 
seal housing. 

15.

Install the o-ring (33) into the recess 
in the seal housing (11). If necessary,
use compatible grease to keep the 
o-ring in place. 

Note:

This ring may

already be in place if the pump was
previously assembled.

16.

Install the seal housing (11) over the
drive shaft (2). See 

Figure 15.

17.

Lubricate the socket head screws and
install them (18) into the seal housing
(11). Tighten to the recommended
torque remembering to use a crossing
pattern.

18.

Install the square key (17) into the
drive shaft keyway.

Figure 14

Figure 15

Summary of Contents for C-9000

Page 1: ...Zenith Pumps Installation Care and Maintenance Zenith Corrosive Duty Gear Pumps C 9000 Gear Pumps...

Page 2: ...re assured even under varying conditions of temperature viscosity and pressure Precision Construction Ground and lapped components allow for operating clearances to 00015 and provide high volumetric e...

Page 3: ...ust be considered in order to prevent damage to the product during handling installation and cleaning Most importantly 1 Use only brass or plastic tools to pry on the C 9000 pump components 2 If you m...

Page 4: ...e to the pump inlet when metering high viscosity fluids to prevent cavitation 10 Install a pressure regulating valve downstream of the pump if necessary to ensure there is at least 20 psig differentia...

Page 5: ...e system the following suggestions are recom mended to prevent pump damage 1 Minimize the differential pressure across the pump ports to less than 100 psi but not less than 20 psi 2 Reduce the pump sp...

Page 6: ...a given orifice For de rating the pump this orifice is the gear clearance Differential pressure forces the fluid through this clearance at a steady rate regardless of the pump speed Thus the slip flow...

Page 7: ...magnets near one another unless assembling the pump to the system Both rotors should be fastened to their respective shafts before bringing them into proximity Do not place the magnets near any elect...

Page 8: ...system for example magnetically driven pumps with adapter plates have been disengaged from the housings Note As parts are disassembled place them carefully on a clean surface such as a soft cloth See...

Page 9: ...ry Take care not to press on the gears or the edges of the gear pocket Caution Do not allow the gears to be lifted out of the gear plate They may drop causing damage to the gear teeth See Figure 5 9 R...

Page 10: ...e Assembly 8 O Ring 33 O Ring 34 Tandem Lip Seal 13 Dryseal Type Plug 42 Interpret per ASME Y14 5M 1994 Square Key 17 18 SHCS M4x 0 7 11 Seal Housing 23 Sleeve Bearing 16 Retaining Ring 24 Sleeve Bear...

Page 11: ...cleaning method Abrasive dust is larger in size than the pump clearances Always use clean lint free rags or disposable towels and compressed air to clean components Common paper towels are not accept...

Page 12: ...igned 1 Insert the o rings 34 into the grooves on the front and rear plates 8 7 Replace these o rings if they have been damaged 2 Place the front plate 8 in a vise that has soft protective jaws Grip t...

Page 13: ...plate Lower the barrier cap into position over the inner magnet If applicable mount the barrier cap by installing tightening the eight socket head screws Assembly is now complete 13 Mechanical Seal In...

Page 14: ...Entrained particle Disassemble and clean pump replace any damaged parts 4 Possible internal Disassemble and clean damage pump replace damaged parts Consult factory Excessive seal 1 Worn seal face s Re...

Page 15: ...sers that won t scratch Don ts Don t pry tap scratch scrape or otherwise work on the pump or its components with steel tools Don t assume that because it is steel you can t damage the pump in handling...

Page 16: ...of operating conditions and applications for these products or systems the user through its own analysis and testing is solely responsible for making the final selection of the products and systems a...

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