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5

water solutions

First installation manual – Translation of original instructions

1.7 Warranty cover 

Zenit undertakes to repair or replace the product if failures are due to design, manufacturing and assembly defects and are reported to Zenit during 

the warranty period.

The warranty does not cover failures due to:

• 

normal wear and tear;

• 

improper handling, installation and use;

• 

use with incorrectly connected control systems;

• 

work done by unskilled staff;

• 

use of non-genuine spare parts.

warning

!

 

Any modifications made to the product without the manufacturer’s authorisation may cause hazards and lead to a deterio-

ration in performance and loss of warranty cover.

 

Any interventions of the pump in -Ex versions must be carried out by an authorised Service Centre or by authorised technicians 

using only original spare parts. Failure to comply with this conduct infers the loss of the -Ex certification of the machine and 

invalidates the guarantee.

1.8 Technical data

The product’s technical data and characteristics are provided in the technical data sheet.

1.8.1 Operating conditions 

For correct use, comply with the following operating conditions:

•  Liquid/Ambient temperature: 0 ÷ 40°C

•  pH value: 6 ÷ 14

•   Duty service: S1 operation (continuous operation), the pump must always operate fully submerged

•  Starts per hour mode: maximum 20 for motor with rated power P2 up to 10 kW, 15 for P2 over 10 kW

  

The -Ex version pump can be used with a frequency converter (inverter) with the compulsory condition that the thermal protec-

tor inside the motor are correctly connected to the control panel (for non -Ex panels, outside of the risk area).

1.9 Name plate on the pump

On the motor cover you find a metal plates which states the operating data and approvals applying to the pumps.

With this manual, a sticky label containing the product features found on the metallic plate affixed to the electric pump has been provided. 

We recommend that you put this label in the specific place provided within the manual and then refer to the data contained on the label for any 

requirements or information.

water solutions

Ex db IIB T4 Gb 

II 2G Ex h IIB T4 Gb

WARNING: Flameproof  joints cannot be repaired

WARNING: See user manual

XXXX

EPT XX ATEX XXXX X

Zenit Italia s.r.l.

via dell’Industria, 11 

I-41018 S.Cesario s.P. (MO)

zenit.com

water solutions

Ex db IIB T4 Gb 

II 2G Ex h IIB T4 Gb

WARNING: Flameproof  joints cannot be repaired

WARNING: See user manual

XXXX

EPT XX ATEX XXXX X

Zenit Italia s.r.l.

via dell’Industria, 11 

I-41018 S.Cesario s.P. (MO)

zenit.com

1. Product name

2. Serial number 

3. Product version 

4. Year of manufacture

5. Weight

6. Rated voltage

6A. Voltage and current 

(delta connection)

6B. Voltage and current

 (Y connection)

7. Motor phases

8. Frequency

9. Motor power output - P2

10. Power factor 

11. Rated current

12. Run capacitor

13. Start capacitor

14. Rpm

15. Motor insulation class

16. Duty type

17. IEC protection class against electric shock

18. Maximum immersion depth 

19. Maximum and minimum head

20. Maximum ambient temperature 

21. Casing protection rating 

22. Minimum and maximum flow-rate

23. -Ex protection classification

24. Motor reference standards 

25 -Ex certification number

Fig. 1 A - Single phase

Fig. 1 B - Three phase

EN

3

1

4

2

7

8

5

6

9

10

11

19

12

13

14

18

20

21

15

22

16

17

24

23

25

3

1

4

2

7

8

5

6

A

6

B

9

10

19

14

18

20

21

15

22

16

17

24

23

25

Summary of Contents for APG GREY Series

Page 1: ...10 GREY series water solutions First installation manual EN...

Page 2: ...ght to modify the product without prior warning For more information consult the website www zenit com Year Type Version Serial nr Code QUALITY CHECK PASSED Zenit Italia s r l www zenit com info it ze...

Page 3: ...11 Product s name description 6 1 12 Decals applied to the product 6 2 TRANSPORT AND INSTALLATION 7 2 1 Visual inspection 7 2 2 General safety precautions 7 2 3 Handling and lifting 7 2 4 Checking the...

Page 4: ...tion or poisoning due to the inhalation of toxic gases To reduce the risks associated with lightning the user is required to install any necessary and adequate lightning protection measures Any interv...

Page 5: ...control panel for non Ex panels outside of the risk area 1 9 Name plate on the pump On the motor cover you find a metal plates which states the operating data and approvals applying to the pumps With...

Page 6: ...for Gas Group IIB and IIA T4 Temperature Class of the equipment maximum surface temperature 135 C Gb Equipment for explosive gas atmospheres having a high level of protection which is not a source of...

Page 7: ...m level of pumped liquid must be controlled by two level sensors in redondancy to shut down the power supply when the liquid to be pumped belows the minimum level pump fully submerged The electric pum...

Page 8: ...itch control system Fig 5 Float switches allow one or more pumps to be started and stopped in response to the level of liquid in the tank They can also be connected to alarm devices to prevent operati...

Page 9: ...hat the pump is disconnected from the power supply panel and the impeller turns in the correct direction using the procedure described in point 3 2 Checking the impeller rotation direction 2 Fix the f...

Page 10: ...ght bends or in positions with risk of crushing or damage 13 Connect the electric cables to the control panel as shown in the diagram provided in point 4 2 Connection diagrams 2 6 2 Mobile installatio...

Page 11: ...al protection devices are properly connected apart from leading to forfeiture of warranty cover failure to connect the thermal protection may constitute a hazard The electrical operation and safety of...

Page 12: ...rol panel The connection of the thermal protectors to a control panel is mandatory The electric panel must be predisposed to guarantee the shutdown of the motor when the thermal protection intervenes...

Page 13: ...W2 S PE PE DOL Y L1 L3 PE M 3 L2 TP TP S PE L N L1 L2 L3 U1 U2 V1 V2 W1 W2 CR CS TP S PE NC Single phase power supply Three phase power supply Motor terminals Run Capacitor Start Capacitor Thermal pro...

Page 14: ...tic pressure level in the environment where the product is installed to avoid breaching local legal requirements 5 MAINTENANCE AND SERVICE 5 1 Introduction Zenit electric submersible pumps undergo thr...

Page 15: ...cement check the oil level The oil must be changed after 4 000 operating hours or once a year Oil change and mechanical seals inspection is necessary if the leakage probe detects an ingress of water i...

Page 16: ...causes Wrong pump selection Replace the pump with a suitable one 6 Starts per hour exceed the permitted number Wrong setting of the level control Correct the level control setting Level control malfun...

Page 17: ...9 25 23 26 27 4 1 Handle 10 Upper bearing support 19 Mechanical seal 2 Cable 11 Upper bearing 20 Oil chamber 3 Cable gland 12 Shaft with rotor 21 Pump plate 4 1 8 NPT blanking element 13 Stator 22 Bus...

Page 18: ...18 water solutions Notes...

Page 19: ......

Page 20: ...zenit com 27270100923200000 Rev 0 31 05 19 water solutions...

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