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16

water solutions

First installation manual – Translation of original instructions

3

Tripped circuit breaker

High drop voltage

Reestablish the correct voltage supply.

Low voltage supply

Measure the voltage supply. Reestablish the correct voltage 

supply.

Clogged hydraulic

Clean the hydraulic parts and remove the blocking material

Blocked rotor

Contact an authorised service center.

Short circuit in the motor winding

Contact an authorised service center.

Wrong electrical connection

Check and correct the electrical installation.

Low setting of the thermal relay

Set the relay in accordance with the rated current on the name-

plate

4

Tripped residual current 

device (RCD)

Low motor winding insulation

Contact an authorised service center.

Fault in cable

Have the cable checked and repaired by a qualified electrician.

5

The pump operates but the 

flow is low or null

Clogged hydraulic

Clean the hydraulic parts and remove the blocking material

Clogged outlet pipe

Clean the outlet pipe.

Blocked non-return valve

Clean the non-return valve.

Outlet valve blocked or closed

Open and/or clean the outlet valve.

Wrong direction of rotation

Check the direction of rotation, interchange any two of the pha-

ses.

Leakage in the pipeline

Check the pipeline and fix the leakage causes.

Wrong pump selection

Replace the pump with a suitable one.

6

Starts per hour exceed the 

permitted number

Wrong setting of the level control

Correct the level control setting.

Level control malfunction 

check the level sensors functionality.

Turbolence near the level sensors

Remove the causes of turbulence or change the positioning of 

the level sensors.

Undersized tank

Adjust the tsank dimension.

7

Noisy operation and excessi-

ve vibrations

Fault in bearings

Contact an authorised service center.

Damaged impeller 

Contact an authorised service center.

Blocked impeller

Clean the hydraulic parts and remove the blocking material

Wrong direction of rotation of the 

impeller

Check the direction of rotation, interchange any two of the phases.

8

The pump works correctly but 

absorbed current is too high

Wrong duty point

Make sure the pump operates within its operative range

Wrong voltage supply

Reestablish the correct voltage supply.

Clogged hydraulic

Clean the hydraulic parts and remove the blocking material

Fault in bearings

Contact an authorised service center.

Wrong direction of rotation of the 

impeller

Check the direction of rotation, interchange any two of the phases.

9

Leakage detection

Water ingress in the motor due to 

damaged cables, o-rings or cable 

glands.

Contact an authorised service center.

Water ingress in the mechanical 

seal chamber due to wearing or 

breaking down of mechanical seals 

or o-rings 

Contact an authorised service center.

EN

Summary of Contents for APG GREY Series

Page 1: ...10 GREY series water solutions First installation manual EN...

Page 2: ...ght to modify the product without prior warning For more information consult the website www zenit com Year Type Version Serial nr Code QUALITY CHECK PASSED Zenit Italia s r l www zenit com info it ze...

Page 3: ...11 Product s name description 6 1 12 Decals applied to the product 6 2 TRANSPORT AND INSTALLATION 7 2 1 Visual inspection 7 2 2 General safety precautions 7 2 3 Handling and lifting 7 2 4 Checking the...

Page 4: ...tion or poisoning due to the inhalation of toxic gases To reduce the risks associated with lightning the user is required to install any necessary and adequate lightning protection measures Any interv...

Page 5: ...control panel for non Ex panels outside of the risk area 1 9 Name plate on the pump On the motor cover you find a metal plates which states the operating data and approvals applying to the pumps With...

Page 6: ...for Gas Group IIB and IIA T4 Temperature Class of the equipment maximum surface temperature 135 C Gb Equipment for explosive gas atmospheres having a high level of protection which is not a source of...

Page 7: ...m level of pumped liquid must be controlled by two level sensors in redondancy to shut down the power supply when the liquid to be pumped belows the minimum level pump fully submerged The electric pum...

Page 8: ...itch control system Fig 5 Float switches allow one or more pumps to be started and stopped in response to the level of liquid in the tank They can also be connected to alarm devices to prevent operati...

Page 9: ...hat the pump is disconnected from the power supply panel and the impeller turns in the correct direction using the procedure described in point 3 2 Checking the impeller rotation direction 2 Fix the f...

Page 10: ...ght bends or in positions with risk of crushing or damage 13 Connect the electric cables to the control panel as shown in the diagram provided in point 4 2 Connection diagrams 2 6 2 Mobile installatio...

Page 11: ...al protection devices are properly connected apart from leading to forfeiture of warranty cover failure to connect the thermal protection may constitute a hazard The electrical operation and safety of...

Page 12: ...rol panel The connection of the thermal protectors to a control panel is mandatory The electric panel must be predisposed to guarantee the shutdown of the motor when the thermal protection intervenes...

Page 13: ...W2 S PE PE DOL Y L1 L3 PE M 3 L2 TP TP S PE L N L1 L2 L3 U1 U2 V1 V2 W1 W2 CR CS TP S PE NC Single phase power supply Three phase power supply Motor terminals Run Capacitor Start Capacitor Thermal pro...

Page 14: ...tic pressure level in the environment where the product is installed to avoid breaching local legal requirements 5 MAINTENANCE AND SERVICE 5 1 Introduction Zenit electric submersible pumps undergo thr...

Page 15: ...cement check the oil level The oil must be changed after 4 000 operating hours or once a year Oil change and mechanical seals inspection is necessary if the leakage probe detects an ingress of water i...

Page 16: ...causes Wrong pump selection Replace the pump with a suitable one 6 Starts per hour exceed the permitted number Wrong setting of the level control Correct the level control setting Level control malfun...

Page 17: ...9 25 23 26 27 4 1 Handle 10 Upper bearing support 19 Mechanical seal 2 Cable 11 Upper bearing 20 Oil chamber 3 Cable gland 12 Shaft with rotor 21 Pump plate 4 1 8 NPT blanking element 13 Stator 22 Bus...

Page 18: ...18 water solutions Notes...

Page 19: ......

Page 20: ...zenit com 27270100923200000 Rev 0 31 05 19 water solutions...

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