Zehnder Rittling HC Installation, Operation And Maintenance Manual Download Page 29

27

Air system 
balancing

All ductwork must be complete 
and fully connected. All return 
and supply grilles, lint screens 
and panels must be properly 
installed before air balancing to 
ensure that the system is being 
balanced at the true system 
operating conditions.

Each individual unit and its 
attached ductwork is a unique 
system with its own operating 
characteristics.  Because of this, 
air balancing is generally done by 
a trained balance specialist who 
are familiar with the procedures 
required to properly establish the 
fan system and air distribution 
operating conditions. This should 
not be attempted by unqualified 
personnel.

To accurately commission the 
primary air flow to the unit, 
measure the static presure in the 
primary air plenum through the 
commissioning sample tube. To 
achieve this, remove the sealing 
plug from the commissioning 
sampling tube and connect the 
pressure-sensing instrument 
(digital manometer) to the 
commissioning sampling tube.

 

n

Do not attempt to measure 
the static pressure in the 
flexible duct connection. 
Measure only at the provided 
commissioning sampling tube 
for commissioning purposes.

To obtain the designed primary 
air and total air flow rate, adjust 
the primary air volume balancing 
damper integral to the unit as 
necessary to obtain the primary 
air plenum pressure to achieve 

the specified/design primary air 
flow using the plenum pressure 
versus primary air flow curve 
supplied for each unit. To adjust 
the damper push or pull the 
handle located at position 4. 
Replace the plug to seal the 
primary air commissioning 
sampling tube on completion.

After proper system operation 
is established, the actual unit 
air delivery for each unit should 
be measured and recorded for 
future reference.

the piping mains to prevent this 
material from entering the units 
during normal operation.

During system filling, air venting 
from the unit is accomplished 
by the use of the standard, 
manual air vent that is installed 
at the top of each coil’s header, 
if supplied by the manufacturer 
or alternately through another 
means supplied by the installing 
contractor. To vent the air from 
the coil, turn the slotted coin 
vent until all of the air has been 
vented from the coil. When water 
begins to escape from the vent, 
close the coin vent.

The air vents provided are not 
intended to replace the main 
system air vents and may not 
release air trapped in other 
parts of the system. Inspect 
the entire system for potential 
air traps and independently 
vent those areas as required. 
In addition, some systems may 
require repeated venting over 
time to fully eliminate air in the 
system.

Cooling/heating 
system

Prior to the water system start-
up and balancing, the chilled/
hot water system should be 
thoroughly flushed to clean 
out dirt and debris which may 
have accumulated in the piping 
during construction. During this 
procedure, all unit service valves 
must be in the closed position. 
This will prevent any foreign 
material from entering the unit’s 
heat exchanger and clogging 
valves and metering devices. 
Strainers should be installed in 

Summary of Contents for HC

Page 1: ...i Cooling Fresh Air Clean Air Heating Induction Unit Installation Operation and Maintenance...

Page 2: ...hilled hot water connections 25 Ductwork connections 26 Start up 26 Air system balancing 27 Cooling heating system 27 Water system balancing 28 Water treatment 28 Normal operation maintenance 29 Repla...

Page 3: ...ow applications to counteract downdrafts during the heating season Horizontal units are the best choice where the use of full length draperies is desirable and heating requirements are not too severe...

Page 4: ...covery stack high capacity coil 2 pipe system Model VW Vertical wall 2 pipe system Model VH Vertical wall with heat recovery stack 2 pipe system Model V4H Vertical wall with heat recovery stack 4 pipe...

Page 5: ...1 63 5385 0 87 3743 2 74 4238 1 62 4656 1 07 90 1942 6515 3 72 5563 3 14 5966 1 82 4684 2 88 5060 1 83 5557 1 09 3855 3 08 4364 1 82 4794 1 20 5279 0 69 95 2055 5751 3 50 6168 2 03 4825 3 21 5213 2 04...

Page 6: ...892 0 68 3503 1 75 3970 1 07 4289 0 68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797...

Page 7: ...1 65 5343 3 57 5899 2 11 6353 1 39 6813 0 81 4729 2 09 5360 1 28 5791 0 81 4363 1 36 4939 0 81 65 1405 8981 3 80 7400 3 34 7844 1 94 6197 2 48 6674 1 63 7158 0 95 4941 2 45 5601 1 50 6051 0 95 4546 1...

Page 8: ...5 1 75 3916 1 07 4231 0 68 3038 1 15 60 1296 7230 3 24 5861 2 85 6212 1 65 4300 3 57 4746 2 11 5111 1 39 5482 0 81 3625 2 09 4108 1 28 4439 0 81 3177 1 36 3596 0 81 65 1405 7812 3 80 6190 3 34 6562 1...

Page 9: ...687 1 15 60 1296 5926 3 24 4883 2 85 5176 1 65 3643 3 57 4022 2 11 4335 1 39 4646 0 81 3152 2 09 3573 1 28 3861 0 81 2809 1 36 3181 0 81 65 1405 6396 3 80 5158 3 34 5467 1 94 4226 2 48 4559 1 63 4881...

Page 10: ...68 2995 1 15 60 1296 5403 3 24 4661 2 85 4940 1 65 3643 3 57 4022 2 11 4331 1 39 4645 0 81 3307 2 09 3748 1 28 4049 0 81 3131 1 36 3545 0 81 65 1405 5832 3 80 4923 3 34 5217 1 94 4225 2 48 4550 1 63 4...

Page 11: ...07 4808 0 68 3574 1 15 60 1296 7691 3 24 6370 2 85 6752 1 65 4777 3 57 5273 2 11 5679 1 39 6091 0 81 4119 2 09 4668 1 28 5044 0 81 3737 1 36 4230 0 81 65 1405 8301 3 80 6728 3 34 7131 1 94 5540 2 48...

Page 12: ...5 5626 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3582 2 09 4060 1 28 4387 0 81 3305 1 36 3742 0 81 65 1405 6804 3 80 5606 3 34 5942 1 94 4695 2 48 5056 1 63 5423 0 95 3743 2 45 4243 1 50 4584 0 95...

Page 13: ...68 3328 1 15 60 1296 6004 3 24 5179 2 85 5489 1 65 4048 3 57 4469 2 11 4812 1 39 5162 0 81 3674 2 09 4164 1 28 4499 0 81 3479 1 36 3939 0 81 65 1405 5470 3 34 5797 1 94 4695 2 48 5056 1 63 5423 0 95...

Page 14: ...onnection Four inch minimum distance from wall required to obtain rated capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The H4C is shipped from the factory wit...

Page 15: ...l connection Four inch minimum distance from wall required to obtain rate capacity 8 1 2 minimum for screen removal Shipping weight includes packaging Description The HC is shipped from the factory wi...

Page 16: ...ng weight includes packaging Description The V2H is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 12 tube coil with copper tubes and aluminum fi...

Page 17: ...ections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description The V4H shipped fro...

Page 18: ...ation of coil connections to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Description T...

Page 19: ...rientation of coil conenctions to be determined Inner coil is always for cooling and determines whether it is RH or LH connections Heating coil connections are opposite of cooling connections Descript...

Page 20: ...ludes packaging Description The VH is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and aluminum fins Condensate p...

Page 21: ...onnection mounted same side as coil connection Shipping weight includes packaging Description The VL is shipped from the factory with the following Acoustically designed plenum and nozzles as specifie...

Page 22: ...nection Shipping weight includes packaging Description The VW is shipped from the factory with the following Acoustically designed plenum and nozzles as specified One 6 tube coil with copper tubes and...

Page 23: ...ccepted without written authorization from Zehnder Rittling A unit that has received a written Return Goods Authorization will be inspected by Zehnder Rittling upon receipt Any damage missing parts re...

Page 24: ...working on any mechanical equipment Gloves should always be worn for protection against heat sharp edges and all other possible hazards Safety glasses should always be worn especially when drilling c...

Page 25: ...rooftops etc Corrosive conditions and high temperature or humidity can significantly reduce system performance reliability and overall service life After determining the condition of the cardboard co...

Page 26: ...ricated with heavy gauge materials and may present a robust appearance great care must be taken to assure that no undue force is applied to the coil piping drain connection or other delicate component...

Page 27: ...pan drip pan or alternatively is eliminated through the use of insulation After the connections are completed the system should be tested for leaks Since some components are not designed to hold pres...

Page 28: ...d on all air handling equipment to minimize vibration transmissions Insulation and ductwork should be installed to allow servicing of equipment including motors blowers filters etc Zehnder Rittling as...

Page 29: ...ach unit To adjust the damper push or pull the handle located at position 4 Replace the plug to seal the primary air commissioning sampling tube on completion After proper system operation is establis...

Page 30: ...bleed air from the pipe system during the commissioning state A flat head screw driver can be used to loosen the vent screw After the proper system operation is established the appropriate operating c...

Page 31: ...r Remove the 2 sheet metal screws fastening condensate pan to unit Remove the 4 sheet metal screws fastening coil to unit and remove coil Install new coil in reverse Lint screens These types of filter...

Page 32: ...conditions Check primary airflow nozzle pressure primary air tempera ture and secondary water temperature Correct to design conditions Replacement parts Foreign object in unit Vacuum unit to remove de...

Page 33: ...dirt and foreign matter Cooling heating connections n n Connect field piping to unit n n Pressure test all piping for leaks n n Install drain lines and traps as required n n Insulate all piping as req...

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Page 36: ...ing 100 Rittling Boulevard Buffalo NY USA 14220 T 844 934 6337 844 ZEHNDER F 716 827 6523 sales zehnder rittling com www zehnder rittling com Zehnder Rittling October 2014 English subject to change wi...

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