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6. Commissioning 

 
Before  commissioning  the  plant,  all  connections  have  to  be  checked  for  correct  assembly  and 
tightness; the check valve has to be open. 
 
In order to commission the pump, please read the separate operation manual for the pump and the 
switching device.  
 
 

7. Maintenance and repair

 

 

 
Disconnect the power supply before carrying out any kind of work on the plant! 
 

 
 
Maintenance work includes visual inspections of the entire plant at regular intervals. In oder to carry 
out those visual checks, several operating cycles of the pump are to be monitored, and all pipeline 
components and valves have to be checked for tightness and function.  For maintenance instructions 
for the pump, please see the respective operation manual. After accomplished maintenance, the 
maintenance interval indicator of the control system can be reset. Maintenance is to be carried out by 
authorised specialist companies only. You will find an up-to-date list of our after-sales service points 
on the internet: www.zehnder-pumpen.de. 
 
 

8. Malfunctions; causes and elimination

 

 
 

Disconnect the power supply before carrying out any kind of work on the plant! 

 

 

In  case  of  malfunctions  of  the  pump(s),  please  read  the  respective  operation  manual.  In  case  of 
leakages  of  the  pipelines  or  in  case  of  malfunctions  of  the  valves,  the  respective  parts  can  be 
replaced (substitution).  

 
 

9. Warranty

 

 
As manufacturer, for this product we provide a warranty of 24 months from date of purchase.  
Your sales receipt passes for verification. During that warranty period, we gratuitously remedy all 
deficiencies which are attributed to material or fabrication defects by either repairing the plant, or by 
replacing the defective parts (to our choice). 
Defects which are attributed to misuse or wear are excluded from warranty. We will assume no 
responsibility for consequential damages that are caused by a breakdown of the plant. In case of 
warranty, adress yourself to your specialist retailer. 
 
 

10. Technical modifications

 

  
We reserve the possibility of technical modifications for the purpose of further development.  

 
 

©  2008 by Zehnder GmbH

 

 

 

 

Summary of Contents for FPS-KE

Page 1: ...Pumping station Operation Manual FPS KE D ...

Page 2: ... inspection and assembly works 7 2 7 Unauthorised modification of the machine and fabrication of spare parts 7 2 8 Unauthorised modes of operation 7 3 Transport and temporary storage 7 3 1 Transport 7 3 2 Temporary storage conservation 7 4 Description 7 4 1 General 7 4 2 Assembly and mode of operation 8 5 Installation 8 5 1 Excavation of the trench 8 5 2 Insertion of the shaft 8 5 3 Connection of ...

Page 3: ...t regulations EC low voltage directive as amended 93 68 EWG Appendix I EMC directive 92 31 EWG and 93 68 EWG Applied harmonized standards particularly EN 292 part 1 EN 292 part 2 Draft EN 292 part 2 A1 EN 60 335 1 EN 60 335 2 41 EN 55014 4 93 EN 55104 95 Applied national technical standards and specifications particularly DIN EN 292 part 1 DIN EN 292 part 2 draft DIN EN 292 part 2 A1 DIN VDE 0700 ...

Page 4: ...meter approx 1100 mm Shaft heights Base body height Height with attachment piece and BEGU manhole cover class A Height with attachment piece and BEGU manhole cover class B Height with attachment piece and BEGU manhole cover class D H2 1600 1730 1960 1775 2005 1810 2040 H3 2100 2230 2460 2275 2505 2310 2540 H5 3100 3230 3460 3275 3505 3310 3540 Opening of the manhole cover 625 mm Weight 60 kg 90 kg...

Page 5: ...sheet 24 292 The operation manual at hand provides basic notes which have to be taken into account during assembly operation and maintenance works Therefore before assembly and commissioning this operation manual has to be read by the assembler as well as by the responsible personnel operator at all costs It always has to be available on site of operation of the machine plant The general safety no...

Page 6: ...otes are not observed this can result in the loss of all compensation claims In detail non observance can for instance result in the following damages Failure of important functions of the machine plant Failure of the prescribed methods for maintenance and repair Endangerment of persons through electrical mechanical and chemical influences Endangerment of the environment through leakage of hazardo...

Page 7: ...ions of the machine are permitted only after having consulted the manufacturer Original spare parts and accessories authorised by the manufacturer ensure the safety The use of other parts can lead to the removal of liability for the resulting damages 2 8 Unauthorised modes of operation The operational reliability is only guaranteed if the machine is used as intended according to chapter 1 General ...

Page 8: ...and repair work a gate valve is mounted in front of the check valve inside the pressure pipe 5 Installation 5 1 Excavation of the trench Concerning the excavation of the trench please observe the regulations of the Employer s Liability Insurance Association angle of repose possible sheeting etc 5 2 Insertion of the shaft Before inserting the shaft the trench has to be filled up with 30 cm of grave...

Page 9: ... of the pressure pipe according to ATV A116 or DIN 4279 Part 1 9 must not be carried out against the closed gate valve in the pump shaft If all pipes are connected and checked for tightness the trench can be filled According to the regulations backing sand or gravel sand has to be used to fill the trench Only use gravel sand of a grit size of up to 32 mm as far as the excavated ground does not cor...

Page 10: ... of our after sales service points on the internet www zehnder pumpen de 8 Malfunctions causes and elimination Disconnect the power supply before carrying out any kind of work on the plant In case of malfunctions of the pump s please read the respective operation manual In case of leakages of the pipelines or in case of malfunctions of the valves the respective parts can be replaced substitution 9...

Page 11: ...11 Appendix A main dimensions ...

Page 12: ...d directives for excavacations with regard to road construction and DIN 18196 1 Customary BEGU manhole cover class D 2 Customary concrete rings for height compensation 3 Attachment piece made of plastic adjustable in height from 40 max 300 mm Safety notes Installation assembly operation and maintenance are to be carried out by a professional company only Please observe the respective directives an...

Page 13: ...chtung Lip seal Zulauf Inlet Höhenverstellbar Ajustable in height Druckabgang Discharge coupling Schachthöhe Height of shaft handelsüblich customary Übersetzung Grafik Appendix B Ca Approx Verschleißschicht wearing surface bituminös bituminous Sauberkeitsschicht Granular sub grade course Schotter Gravel Frostschutzkies Frost blanket gravel Erdreich Ground Splitt Chippings ...

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