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In  case  of  safety  notes  the  non-observance  of  which  can  cause  danger  to  the  machine  and  its 
functioning, the word ATTENTION!  is inserted. 
 
Notes that are directly attached to the machine, such as   - arrow indicating the direction of rotation 
 

 

 

 

 

 

 

 

 

- marking of fluid connections 

have to be observed and kept in completely readable condition at all costs.  

 
 
2.2 Personnel development and training 

 
The  personnel  responsible  for  operation,  maintenance,  inspection  and  assembly  must  have  the 
corresponding  qualifications  for  those  types  of  work.  Area  of  responsibility,  competence  and  the 
surveillance of the personnel have to be regulated precisely by the operator. If the personnel do not 
possess the necessary knowledge, they are to be trained and instructed. By order of the operator, the 
instruction  and  training,  if  necessary,  can  be  carried  out  by  the  manufacturer/supplier.  Furthermore 
the  operator  has  to  make  sure  that  the  personnel  have  completely  understood  the  content  of  the 
operation manual.  

 
 
2.3 Dangers in case of non-observance of the safety notes 

 
The non-observance of the safety notes can cause dangers to persons as well as to the environment 
and the machine. If the safety notes are not observed, this can result in the loss of all compensation 
claims.  
 
In detail, non-observance can for instance result in the following damages: 
 

Failure of important functions of the machine/plant 

 

Failure of the prescribed methods for maintenance and repair 

 

Endangerment of persons through electrical, mechanical and chemical influences 

 
-  

Endangerment of the environment through leakage of hazardous substances 

 

 
2.4 Safety-conscious way of working 

 
The  safety  notes  listed  in  this  operation  manual,  the  existent  national  regulations  on  accident 
prevention as well as possible internal working, operating, and safety instructions of the operator are 
to be observed.  
 
 

2.5 Safety notes for the operator/user 
 

Hot or cold machine components which could cause danger have to be secured against contact 
by the customer. 

Protection  against  contact  with  moving  parts  (e.g.  coupling)  must  not  be  removed  while  the 
machine is operating. 

Leakages (e.g. of the shaft sealing) of hazardous materials to be conveyed (e.g. explosive, toxic, 
hot) have to be discharged in such a way that no danger arises for persons or the environment. 
The legal requirements are to be observed. 

Endangerments through electric power are to be eliminated (details concerning this, see e.g. the 
regulations of the VDE (German Association for Electrical, Electronic and Information Technology) 
and the local energy suppliers). 

Summary of Contents for FPS-KE

Page 1: ...Pumping station Operation Manual FPS KE D ...

Page 2: ... inspection and assembly works 7 2 7 Unauthorised modification of the machine and fabrication of spare parts 7 2 8 Unauthorised modes of operation 7 3 Transport and temporary storage 7 3 1 Transport 7 3 2 Temporary storage conservation 7 4 Description 7 4 1 General 7 4 2 Assembly and mode of operation 8 5 Installation 8 5 1 Excavation of the trench 8 5 2 Insertion of the shaft 8 5 3 Connection of ...

Page 3: ...t regulations EC low voltage directive as amended 93 68 EWG Appendix I EMC directive 92 31 EWG and 93 68 EWG Applied harmonized standards particularly EN 292 part 1 EN 292 part 2 Draft EN 292 part 2 A1 EN 60 335 1 EN 60 335 2 41 EN 55014 4 93 EN 55104 95 Applied national technical standards and specifications particularly DIN EN 292 part 1 DIN EN 292 part 2 draft DIN EN 292 part 2 A1 DIN VDE 0700 ...

Page 4: ...meter approx 1100 mm Shaft heights Base body height Height with attachment piece and BEGU manhole cover class A Height with attachment piece and BEGU manhole cover class B Height with attachment piece and BEGU manhole cover class D H2 1600 1730 1960 1775 2005 1810 2040 H3 2100 2230 2460 2275 2505 2310 2540 H5 3100 3230 3460 3275 3505 3310 3540 Opening of the manhole cover 625 mm Weight 60 kg 90 kg...

Page 5: ...sheet 24 292 The operation manual at hand provides basic notes which have to be taken into account during assembly operation and maintenance works Therefore before assembly and commissioning this operation manual has to be read by the assembler as well as by the responsible personnel operator at all costs It always has to be available on site of operation of the machine plant The general safety no...

Page 6: ...otes are not observed this can result in the loss of all compensation claims In detail non observance can for instance result in the following damages Failure of important functions of the machine plant Failure of the prescribed methods for maintenance and repair Endangerment of persons through electrical mechanical and chemical influences Endangerment of the environment through leakage of hazardo...

Page 7: ...ions of the machine are permitted only after having consulted the manufacturer Original spare parts and accessories authorised by the manufacturer ensure the safety The use of other parts can lead to the removal of liability for the resulting damages 2 8 Unauthorised modes of operation The operational reliability is only guaranteed if the machine is used as intended according to chapter 1 General ...

Page 8: ...and repair work a gate valve is mounted in front of the check valve inside the pressure pipe 5 Installation 5 1 Excavation of the trench Concerning the excavation of the trench please observe the regulations of the Employer s Liability Insurance Association angle of repose possible sheeting etc 5 2 Insertion of the shaft Before inserting the shaft the trench has to be filled up with 30 cm of grave...

Page 9: ... of the pressure pipe according to ATV A116 or DIN 4279 Part 1 9 must not be carried out against the closed gate valve in the pump shaft If all pipes are connected and checked for tightness the trench can be filled According to the regulations backing sand or gravel sand has to be used to fill the trench Only use gravel sand of a grit size of up to 32 mm as far as the excavated ground does not cor...

Page 10: ... of our after sales service points on the internet www zehnder pumpen de 8 Malfunctions causes and elimination Disconnect the power supply before carrying out any kind of work on the plant In case of malfunctions of the pump s please read the respective operation manual In case of leakages of the pipelines or in case of malfunctions of the valves the respective parts can be replaced substitution 9...

Page 11: ...11 Appendix A main dimensions ...

Page 12: ...d directives for excavacations with regard to road construction and DIN 18196 1 Customary BEGU manhole cover class D 2 Customary concrete rings for height compensation 3 Attachment piece made of plastic adjustable in height from 40 max 300 mm Safety notes Installation assembly operation and maintenance are to be carried out by a professional company only Please observe the respective directives an...

Page 13: ...chtung Lip seal Zulauf Inlet Höhenverstellbar Ajustable in height Druckabgang Discharge coupling Schachthöhe Height of shaft handelsüblich customary Übersetzung Grafik Appendix B Ca Approx Verschleißschicht wearing surface bituminös bituminous Sauberkeitsschicht Granular sub grade course Schotter Gravel Frostschutzkies Frost blanket gravel Erdreich Ground Splitt Chippings ...

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