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Ventilation/cable duct 

 
For ventilation/cable entry, 2 sleeves with lip seal DN 100 are existent. The vent pipe (sewer pipe DN 
100)  has to be inserted into the sleeve. In order  to avoid  unpleasant odours, we recommend  laying 
the vent pipes over the roof. The ductwork for cables (sewer pipe DN 100) has to be inserted into the 
other sleeve and lead on to the switching device. The pipe has to be closed on the outlet inside the 
switch cabinet or the building (e.g. by means of a blind cover with clamp fitting).  
 

Electrical connection  

 
The pump cable and the pneumatic hose have to be lead to the switching device via the ductwork for 
cables. 
For the electric connection of the pump, the operation manual and the connection diagram are valid. 

ATTENTION  The  switch-off  point  and  the  follow-up  time  have  to  be  set  in  such  a  way  that  the 

pumping process is completed before the pump case resurfaces; at this point, though, the pilot tube 
has  to  have  completely  resurfaced  already.  The  pneumatic  hose  has  to  be  lead  to  the  switching 
device in a constantly ascending manner and without loops. The maximum length should not exceed 
20 m. 
 

5.4 Filling of the trench 

 
Before the trench is filled, the lip seal for the attachment piece has to be positioned inside the shaft, 
and the attachment piece has to be inserted and adjusted to the ground level with the BEGU-manhole 
cover.  
 

ATTENTION Please note that the pressure test of the pressure pipe according to ATV A116 or  

DIN 4279 Part 1-9 must not be carried out against the closed gate valve in the pump shaft. If all pipes 
are connected and checked for tightness, the trench can be filled. 
 
According to the regulations, backing sand or gravel sand has to be used to fill the trench. 

  

Only use gravel sand of a grit size of up to 32 mm, as far as the excavated ground 
does not correspond to the grit size group of 0- max 32 mm. Compact soil, debris, 
rock or sharp-edged granulates are not to be used! 

 

The  filling  material  has  to  be  filled  in  in  layers  of  a  thickness  of  max.  30  cm.  Compress  the  filling 
material evenly. In case of a lowering of the groundwater of the trench, the compression of the filling 
material can be carried out by adding water while simultaneously operating the lowering system.  

 
 
Use non-cohesive filling material! 

 
 

In order  to guarantee that  the shaft is secured against  uplift  in clay soil  as well, the shaft has to  be 
backfilled externally with sand, clay or concrete. In order to eliminate any possibility of a deformation 
of the polyethylene shaft, the filling material must not be filled in unevenly! 
Only  after  final  completion  of  the  shaft,  including  filling  and  compression  of  the  trench,  may  the 
possibly used groundwater lowering system be turned off. 
The overlapping attachment of the attachment piece has to be backfilled and compressed properly. 
In order to guarantee safe plant operation, the shaft has to be brought in horizontal position after the 
filling. 
 

If  a  manhole  cover  class  D  is  used,  please  observe  the  notes  found  in  the  appendix  at  all 
costs.  

Summary of Contents for FPS-KE

Page 1: ...Pumping station Operation Manual FPS KE D ...

Page 2: ... inspection and assembly works 7 2 7 Unauthorised modification of the machine and fabrication of spare parts 7 2 8 Unauthorised modes of operation 7 3 Transport and temporary storage 7 3 1 Transport 7 3 2 Temporary storage conservation 7 4 Description 7 4 1 General 7 4 2 Assembly and mode of operation 8 5 Installation 8 5 1 Excavation of the trench 8 5 2 Insertion of the shaft 8 5 3 Connection of ...

Page 3: ...t regulations EC low voltage directive as amended 93 68 EWG Appendix I EMC directive 92 31 EWG and 93 68 EWG Applied harmonized standards particularly EN 292 part 1 EN 292 part 2 Draft EN 292 part 2 A1 EN 60 335 1 EN 60 335 2 41 EN 55014 4 93 EN 55104 95 Applied national technical standards and specifications particularly DIN EN 292 part 1 DIN EN 292 part 2 draft DIN EN 292 part 2 A1 DIN VDE 0700 ...

Page 4: ...meter approx 1100 mm Shaft heights Base body height Height with attachment piece and BEGU manhole cover class A Height with attachment piece and BEGU manhole cover class B Height with attachment piece and BEGU manhole cover class D H2 1600 1730 1960 1775 2005 1810 2040 H3 2100 2230 2460 2275 2505 2310 2540 H5 3100 3230 3460 3275 3505 3310 3540 Opening of the manhole cover 625 mm Weight 60 kg 90 kg...

Page 5: ...sheet 24 292 The operation manual at hand provides basic notes which have to be taken into account during assembly operation and maintenance works Therefore before assembly and commissioning this operation manual has to be read by the assembler as well as by the responsible personnel operator at all costs It always has to be available on site of operation of the machine plant The general safety no...

Page 6: ...otes are not observed this can result in the loss of all compensation claims In detail non observance can for instance result in the following damages Failure of important functions of the machine plant Failure of the prescribed methods for maintenance and repair Endangerment of persons through electrical mechanical and chemical influences Endangerment of the environment through leakage of hazardo...

Page 7: ...ions of the machine are permitted only after having consulted the manufacturer Original spare parts and accessories authorised by the manufacturer ensure the safety The use of other parts can lead to the removal of liability for the resulting damages 2 8 Unauthorised modes of operation The operational reliability is only guaranteed if the machine is used as intended according to chapter 1 General ...

Page 8: ...and repair work a gate valve is mounted in front of the check valve inside the pressure pipe 5 Installation 5 1 Excavation of the trench Concerning the excavation of the trench please observe the regulations of the Employer s Liability Insurance Association angle of repose possible sheeting etc 5 2 Insertion of the shaft Before inserting the shaft the trench has to be filled up with 30 cm of grave...

Page 9: ... of the pressure pipe according to ATV A116 or DIN 4279 Part 1 9 must not be carried out against the closed gate valve in the pump shaft If all pipes are connected and checked for tightness the trench can be filled According to the regulations backing sand or gravel sand has to be used to fill the trench Only use gravel sand of a grit size of up to 32 mm as far as the excavated ground does not cor...

Page 10: ... of our after sales service points on the internet www zehnder pumpen de 8 Malfunctions causes and elimination Disconnect the power supply before carrying out any kind of work on the plant In case of malfunctions of the pump s please read the respective operation manual In case of leakages of the pipelines or in case of malfunctions of the valves the respective parts can be replaced substitution 9...

Page 11: ...11 Appendix A main dimensions ...

Page 12: ...d directives for excavacations with regard to road construction and DIN 18196 1 Customary BEGU manhole cover class D 2 Customary concrete rings for height compensation 3 Attachment piece made of plastic adjustable in height from 40 max 300 mm Safety notes Installation assembly operation and maintenance are to be carried out by a professional company only Please observe the respective directives an...

Page 13: ...chtung Lip seal Zulauf Inlet Höhenverstellbar Ajustable in height Druckabgang Discharge coupling Schachthöhe Height of shaft handelsüblich customary Übersetzung Grafik Appendix B Ca Approx Verschleißschicht wearing surface bituminös bituminous Sauberkeitsschicht Granular sub grade course Schotter Gravel Frostschutzkies Frost blanket gravel Erdreich Ground Splitt Chippings ...

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