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Replace the valve stem and spring in the valve
body. Using the blunt end of the core key tool
APTP29, compress the valve and spring suffi-
ciently to allow the lever, anti-friction washers
and nyloc nut to be replaced.        

Do not

attempt to compress the valve and spring
using the valve seat (Item 6) as this will almost
certainly damage the rubber valve seating.  

APSO10

2.3 RE-BUILDING THE REGULATOR ASSEMBLY

APTP29

Use the blunt end
of tool APTP29 to
compress the
valve and spring
into (Item #2).

Item #2

O-Ring #5

Valve Core Key

Item #2

Item #15

Item #3

Item #9

Item #6

Item #14
O-Ring

Item #24
Item #25
Item #23
Item #25

Item #5
O-Ring

Item #3

Using the special wrench APS010 to prevent
the valve from turning, unscrew the nyloc nut

(take note of how far the nut is screwed on
the valve to assist reassembly)

and remove the

lever and nylon anti-friction washers.

The valve stem is spring loaded, so cover the
QD opening and leave the ASP010 tool insert-
ed to keep these parts from escaping.

Carefully remove the APS010 tool, catching
the parts as they “spring” out the open end.
The rubber valve seating (

Item #9

) can now

be removed and replaced.

Summary of Contents for OCTO+ MK2

Page 1: ...OCTO MK2 DEALERS SERVICE TECHNICIAN MANUAL Zeagle Systems Inc 37150 Chancey Road Zephyrhills FL 33541 Phone 813 782 5568 Fax 813 782 5569...

Page 2: ...seat Item 6 End cover Item 22 distorted and presses against diaphragm causing valve to operate Valve seat Item 6 is not correctly located against the shoulder in the valve body See Fig 3 Dirty or dama...

Page 3: ...mportant You are dealing with life support equipment A responsible attitude to all aspects of the mainte nance procedure and careful handling of the product is essential to safety both your own and yo...

Page 4: ...nd replaced with valve core If the seal is acci dentally pushed into the valve body it can usu ally be shaken out through the bore of the QD nipple It is essential that the old seal is removed from th...

Page 5: ...Item 11 Air leaks from around oral Dirty or damaged O ring Item 13 inflator button 1 4 PROBLEMS IN THE QD COUPLING POSSIBLE CAUSES See Fig 4 Coupling is difficult to or will not lock Problems with the...

Page 6: ...valve and spring into Item 2 Item 2 O Ring 5 Valve Core Key Item 2 Item 15 Item 3 Item 9 Item 6 Item 14 O Ring Item 24 Item 25 Item 23 Item 25 Item 5 O Ring Item 3 Using the special wrench APS010 to...

Page 7: ...nipple A special service tool APTP28 must be used oth erwise damage to the casing is possible Using the service tool APTP28 put into position to prevent the valve body turning unscrew the QD nip ple...

Page 8: ...pt to replace the O ring Item 13 Remove the posidrive screw behind the lever to release the oral inflator body which can now be slid off its dove tail Removing the posidrive screw in the button will r...

Page 9: ...ing during use Renew the nut if any doubt Lightly lubricate the 0 ring Item 14 and carefully replace the valve seat Item 6 in the body ensuring that it is pushed fully up to the shoulder See fig 3 The...

Page 10: ...end cover over diaphragm and secure with locking ring Item 18 SECTION 4 QUICK DISCONNECT FITTING The regulator may be fitted with one of several similar types of QD coupling In all cases it is essent...

Page 11: ...ible performance would be achieved by adjusting the free movement while connected to the cus tomer s own first stage or an equivalent pres SECTION 3 TESTING AND ADJUSTING THE REGULATOR Use the blade o...

Page 12: ...2 REGULATOR BODY 18 AP 1683 OCTO LOCKING RING 19 AP 1431 DIAPHRAGM PAD 20 AP 1429 EXHAUST VALVE 21 AP 1430 DIAPHRAGM 22 AP 1684 OCTO END COVER 23 AP 1685 OCTO LEVER 24 AP 1686 OCTO NYLOC NUT 25 AP 168...

Page 13: ...kmanship only It does not cover abuse neglect alterations improper usage or normal wear With respect to Zeagle regulators and Octo Zeagle will replace defective and worn parts at no charge excluding l...

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