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Service the complete unit on an annual basis except for:
1.  The mouthpiece (check for cracks).
2.  Separation of the casing (Item 17) and oral inflation

body (Item 11).

The unit should be dismantled, cleaned (see note below)
and examined for signs of deterioration.  In particular the
diaphragm and exhalation valve should be closely scruti-
nized.  The stem of the exhaust valve where it attaches to
the diaphragm should be stretched and examined for
cracks or splits.  If in doubt it should be replaced.
'O' ring seals (Items 5, 10, 13, 14, 35, 37), the valve seat-
ing (Item 9) and the valve core (Item 31) must be
replaced.  These parts are included in overhaul kit AZ002.
Any other items necessary may be replaced at the techni-
cians discretion with regard to the warranty.
After cleaning and examination the regulator should be re-
assembled and tested according to this manual.

NOTE:

Never use any type of solvent to clean the  
rubber parts of the regulator.
Parts are best cleaned by soaking in hot 
soapy water.

SECTION 5 - ANNUAL SERVICE REQUIREMENTS

The warranty on Zeagle products covers defects in material and workmanship only.  It does not
cover abuse, neglect, alterations, improper usage or normal wear.
With respect to Zeagle regulators (and Octo+) Zeagle will replace defective and worn parts at no
charge (excluding labor charges) that are required to maintain regulator to original manufacturers
specifications as long as the regulator has been serviced within the last twelve months by an
authorized Zeagle technician.  Parts that are listed as "overall kit" parts will be replaced at no
charge (excluding labor costs) as long as the following procedure is followed.
Customer must be the original (first) owner of the item to be serviced and must be registered with
Zeagle.
Technician must fill out "SERVICE ORDER/PARTS REQUEST" form and customer must sign the
form.
Warranty items must be returned to Zeagle with the white (top) copy of form.
Warranty items must be listed on the form with no charge to the customer.
Replacement parts will be returned at no charge, shipping included (UPS ground) to service center.
It is suggested that the service center purchase several ovehaul kits of the various regulators to be
serviced so parts can be replaced at the time of servicing without delay.
Dealers are not to charge customer for parts that are warranty items.

A NOTE TO ALL ZEAGLE DEALERS AND SERVICE TECHNICIANS:

Summary of Contents for OCTO+ MK2

Page 1: ...OCTO MK2 DEALERS SERVICE TECHNICIAN MANUAL Zeagle Systems Inc 37150 Chancey Road Zephyrhills FL 33541 Phone 813 782 5568 Fax 813 782 5569...

Page 2: ...seat Item 6 End cover Item 22 distorted and presses against diaphragm causing valve to operate Valve seat Item 6 is not correctly located against the shoulder in the valve body See Fig 3 Dirty or dama...

Page 3: ...mportant You are dealing with life support equipment A responsible attitude to all aspects of the mainte nance procedure and careful handling of the product is essential to safety both your own and yo...

Page 4: ...nd replaced with valve core If the seal is acci dentally pushed into the valve body it can usu ally be shaken out through the bore of the QD nipple It is essential that the old seal is removed from th...

Page 5: ...Item 11 Air leaks from around oral Dirty or damaged O ring Item 13 inflator button 1 4 PROBLEMS IN THE QD COUPLING POSSIBLE CAUSES See Fig 4 Coupling is difficult to or will not lock Problems with the...

Page 6: ...valve and spring into Item 2 Item 2 O Ring 5 Valve Core Key Item 2 Item 15 Item 3 Item 9 Item 6 Item 14 O Ring Item 24 Item 25 Item 23 Item 25 Item 5 O Ring Item 3 Using the special wrench APS010 to...

Page 7: ...nipple A special service tool APTP28 must be used oth erwise damage to the casing is possible Using the service tool APTP28 put into position to prevent the valve body turning unscrew the QD nip ple...

Page 8: ...pt to replace the O ring Item 13 Remove the posidrive screw behind the lever to release the oral inflator body which can now be slid off its dove tail Removing the posidrive screw in the button will r...

Page 9: ...ing during use Renew the nut if any doubt Lightly lubricate the 0 ring Item 14 and carefully replace the valve seat Item 6 in the body ensuring that it is pushed fully up to the shoulder See fig 3 The...

Page 10: ...end cover over diaphragm and secure with locking ring Item 18 SECTION 4 QUICK DISCONNECT FITTING The regulator may be fitted with one of several similar types of QD coupling In all cases it is essent...

Page 11: ...ible performance would be achieved by adjusting the free movement while connected to the cus tomer s own first stage or an equivalent pres SECTION 3 TESTING AND ADJUSTING THE REGULATOR Use the blade o...

Page 12: ...2 REGULATOR BODY 18 AP 1683 OCTO LOCKING RING 19 AP 1431 DIAPHRAGM PAD 20 AP 1429 EXHAUST VALVE 21 AP 1430 DIAPHRAGM 22 AP 1684 OCTO END COVER 23 AP 1685 OCTO LEVER 24 AP 1686 OCTO NYLOC NUT 25 AP 168...

Page 13: ...kmanship only It does not cover abuse neglect alterations improper usage or normal wear With respect to Zeagle regulators and Octo Zeagle will replace defective and worn parts at no charge excluding l...

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