background image

ID66

ID65

UnrecoverHwAcOCP

UnrecoverBusOVP

ID65-ID70 are internal faults of inverter, turn OFF the 
“DC  switch”,  wait  for  5  minutes,  then  turn  ON  the 
“DC  switch”.  Check  whether  the  fault  is  rectified.  If 
no, please contact  technical support.

The  grid  current  is  too 
h i g h , a n d   h a s   c a u s e  
unrecoverable  hardware 
fault

The  bus  voltage  is  too 
high,and  has  cause 
unrecoverable fault

ID83

UnrecoverPvConfigSetWrong

Reserved

ID73

I

ID71

D71-

Reserved

ID67

BusUVP

ID25

BusOVP

ID26

VbusUnbalance

ID27

DciOCP

ID28

ConsistentFault_VGrid

ID49

OverTempFault_Env

ID59

OverTempFault_Boost

ID58

ConsistentFault_FGrid

ID50

ConsistentFault_DCI

ID51

ConsistentFault_GFCI

ID52

SpiCommLose

ID53

PvIsoFault

ID56

OverTempFault_Inv

ID57

SciCommLose

ID54

RelayTestFail

ID55

59

60

ID26-ID27 are internal faults of inverter, turn OFF the 
“DC  switch”,  wait  for  5  minutes,  then  turn  ON  the 
“DC  switch”.  Check  whether  the  fault  is  rectified.  If 
no, please contact technical support.

Check  the  input  mode(parallel  mode/  independent 
mode) setting of inverter according to Section 4.5 of 
this user manual.
If  the  input  mode  is  correct,  turn  OFF  the  “DC 
switch”,  wait  for  5  minutes,  then  turn  ON  the  “DC 
switch”.  Check  whether  the  fault  is  rectified.  If  no, 
please contact technical support.

Reserved

ID31- ID48

ID49-ID55 are internal faults of inverter, turn OFF the 
“DC  switch”,  wait  for  5  minutes,  then  turn  ON  the 
“DC  switch”.  Check  whether  the  fault  is  rectified.  If 
no, please contact technical support.

Reserved

PE Connect Fault

ID60

Please check whether grounding cable connected 
well or not

UnrecoverIacRmsUnbalance

ID70

ID69

ID68

UnrecoverIpvUnbalance

UnrecoverVbusUnbalance

UnrecoverOCPInstant

ID74-ID77 are internal faults of inverter, turn OFF the 
“DC  switch”,  wait  for  5  minutes,  then  turn  ON  the 
“DC  switch”.  Check  whether  the  fault  is  rectified.  If 
no, please contact technical support.

OverTempDerating

ID81

Reserved

ID78- ID80

UnrecoverRelayFail

ID77

UnrecoverREADEEPROM

ID76

UnrecoverWRITEEEPROM

ID75

UnrecoverIPVInstant

ID74

Reserved

ID82

OverFreqDerating

RemoteDerating

RemoteOff

ID84

ID85

UnderFrequencyDerating

 inverter automatically reduce the output
power when the frequency of electrical grid is too low

If the PV array configuration is correct (no ID5 fault), 
the  possible  cause  is  that  the  solar  irradiance  is  too 
low. inverter automatically returns to normal operating 
status after the solar irradiance returns to normal level.

Check  the  insulation  resistance  between  the  PV  array 
and earth(ground), if a short circuit occurs, rectify the 
fault.

Ensure  the  installation  position  and  installation 
method meet the requirements of Section 3.4 of this 
user manual.
Check  whether  the  ambient  temperature  of  the 
installation  position  exceeds  the  upper  limit.  If  yes, 
improve ventilation to decrease the temperature.
Check whether the ID90~ID92 fault (fan fault) exist, 
if yes, please replace the corresponding fan.

Ensure  the  installation  position  and  installation 
method meet the requirements of Section 3.4 of this 
user manual.
Check  whether  the  ambient  temperature  of  the 
installation  position  exceeds  the  upper  limit.  If  yes, 
improve ventilation to decrease the temperature.
Check whether the ID90~ID92 fault (fan fault) exist, 
if yes, please replace the corresponding fan.

inverter  automatically  reduce  the  output  power  when 
the frequency of electrical grid is too high.

inverter  records  ID83  in  case  of  remote  power 
derating  operation.  Check  the  wiring  of  remote  input 
and  output  control  signal  port  on  the  communication 
board according to Section 4.4 of this user manual.

inverter  records  ID84  in  case  of  remote  shutdown 
operation.  Check  the  wiring  of  remote  input  and 
output control signal port on the communication board 
according to Section 4.4 of this user manual.

The bus voltage Is too low

The bus voltage Is too high

The  bus  voltage  is  not 
balanced

The Dci is too high

Reserved

The  grid  voltage  sampling 
value  between  the  master 
DSP  and  slave  DSP  is  not 
consistent

T h e   g r i d   f r e q u e n c y  
sampling value between the 
master  DSP  and  slave  DSP 
is not consistent

The  DCI  sampling  value 
between  the  master  DSP 
and  slave  DSP  is  not 
consistent

The  GFCI  sampling  value 
between  the  master  DSP 
and  slave  DSP  is  not 
consistent

The  spi  communication 
between  the  master  DSP 
and slave DSP is fault

The  Sci  communication 
between  the  control  board   
communication  board    is 
fault

The relays fault

The  insulation  resistance  is 
too low

The  inverter  temp  is  too 
high

The Boost temp is too high

The  environment  temp  is 
too high

Grounding cable connected
error

The  grid  current  is 
unbalance,and  has  cause 
unrecoverable fault

The  input  current  is 
unbalance,and  has  cause 
unrecoverable fault

The  bus  voltage  Is 
unbalance,  and  has 
cause  unrecoverable 

The  grid  current  is  too 
high,and  has  cause 
unrecoverable fault

Reserved

The  input  current  is  too 
high,and  has  happen 
unrecoverable fault

T h e   E E P R O M   i s  
unrecoverable 

The  EEPROM  is 
unrecoverable

Relay  has  happen 
permanent fault

Reserved

The  inverter  has  derated 
because  of  the  temperature 
is too high

The inverter has derated 
because  of  the  grid   
frequency too hig

The  inverter  has  derated  by 
the Remote control

The  inverter  has  shut  down   
because  by    the  Remote 
control

The inverter has derated
because of grid frequency 
too low

ID29

ID30

SwOCPInstant

The grid current is too high

Internal faults of inverter, turn OFF the “DC switch”, 
wait  for  5  minutes,  then  turn  ON  the  “DC  switch”. 
Check  whether  the  fault  is  rectified.  If  no,  please 
contact technical support.

SwBOCPInstant

Ihe input current is too high

Check  whether  the  input  current  is  higher  than  the 
maximum  input  current  of  inverters,  then  check  the 
input  wiring,  if  both  are  correct,  please  contact 
technical support.

Check  the  input  mode(parallel  mode/  independent 
mode)  setting  of  inverter  according  to  Section  4.5  of 
this user manual.

Incorrect input mode

ID86

Fan4 alarm

The fan4 is fault

Check whether the internal fan is not working, if so,
replace the fan, if the alarm still exits after the
replacement, please contact technical support.

20~33KTL-G2
User manual

20~33KTL-G2
User manual

Summary of Contents for 20000TL-G2

Page 1: ...PV Grid Connected Inverter User manual www zcsazzurro com Add Product Model 20K 33KTL G2 2018 10 08 ...

Page 2: ...sed This manual provides safety operation information and uses the symbol in order to ensure personal and property security and use the inverter efficiently when operating the inverter You must understand these emphasized information to avoid the personal injury and property loss Please read the following symbols which used in this manual carefully This product manual describes the assembly instal...

Page 3: ...Output Power Cables 4 4 Connecting Communications Cables 4 5 Connecting DC Input Power Cables 4 6 Safety check Electrical connection 24 25 25 27 29 36 41 5 Commissioning of inverter 5 1 5 2 Start inverter Safety inspection before commissioning 42 42 42 43 43 6 Operation interface 6 1 6 2 Standard Interface 6 3 Main Interface Operation and Display Panel 44 46 57 57 7 Trouble shooting and maintenanc...

Page 4: ...ipment And assure enough fire exit space convenience for maintenance Maintain proper ventilation and ensure that have the enough air cooling cycle Transport requirements Electric connection Please comply with all the current electrical regulations about accident prevention in dealing with the current inverter Before the electrical connection make sure to use opaque material to cover the PV modules...

Page 5: ...given electromagnetic environment without any trouble or error and impose no unacceptable effect upon the environment Therefore EMC represents the quality characters of electrical equipment The inherent noise immune character immunity to internal electrical noise External noise immunity immunity to electromagnetic noise in external system Noise emission level influence of electromagnetic emission ...

Page 6: ...plier does not have responsibility for these 20 33KTL G2 configurations For the TT type of electricity grid the voltage between neutral and earth should be less than 30V inverters are compatible with TN S TN C TN C S TT IT grid Components of the inverter Intended grid types Outlines of this chapter Product identification It introduces the field of use and how to indentify different types of 20 33K...

Page 7: ...ter model according to installation site enviroment and whole system integration Inverter type identification 30000 TL G2 Overall dimensions L W H 666mm 512mm 254mm Isolation transformerless Rated output power Figure2 8 Front view and left view dimensions 1 Cabinet 2 Human Interface board 254mm 1 2 666 mm 512 mm 7 2 8 3 5 4 1 6 PE N T S R 1 Anti condensation valve 2 DC switch 3 DC positive poles c...

Page 8: ...erating Principle The string detection board detects the input voltage current analyses the operating status of each PV string and alerts the user that a maintenance required if a problem occurs in the PV string The DC switch disconnects internal circuits from the DC input to facilitate maintenance The input and output electromagnetic interference EMI filters filter out the EMI inside the 20 33KTL...

Page 9: ...refore feed it into the grid through the setting of the phase shift factor Feed in management can be controlled directly by the grid company through a dedicated RS485 serial interface B 3 Limiting the active power fed into the grid The inverter if enabled can limit the amount of active power fed into the grid by the inverter to the desired value expressed as a percentage B 4 Self power reduction w...

Page 10: ...ter must be physically disconnected safely to ensure protection of people working on the grid all in accordance with the relevant national standards and laws To prevent possible islanding the inverter is equipped with an automatic protective disconnection system called Anti Islanding B RCMU Inverters are equipped with a redundancy current device to monitor ground leakage current sensitive to all c...

Page 11: ...act After unpacking check that the deliverables are complete and intact 3 3 Tools Prepare tools required for installation and electrical connections 3 4 Determining the Installation Position Determine an appropriate position for installing inverter 3 5 Moving the inverter This topic describes how to move inverter to the installation position horizontally 3 6 Installing the inverter Before installi...

Page 12: ... Wire stripper With a drill bit of Φ8 0 Model Used to drill holes on the wall Used to tighten expansion bolts Used to tighten or loosen screws when installing AC power cables Fix rear panel and ground bolts Used to hammer expansion bolts into holes Used to remove DC connectors from the 20 33KTL G2 Used to remove AC connectors from the 20 33KTL G2 Note The torque screwdriver and flat head screwdriv...

Page 13: ... ensure that the rear panel is properly installed Operators wear ESD gloves when installing equipment Punch operator wearing Punch operator wearing Used to cut power cables Used to crimp power cables Used to clean up dusts after drilling holes Used to check grounding N A N A N A N A N A N A N A N A N A N A 3 4 Determining the Installation Position Figure 3 2 Installation position requirements 19 2...

Page 14: ...re 3 4 Two persons are required to move the 20 33KTL G2 Figure 3 3 Moving the 20 33KTL G2 1 3 5 Moving the 20 33KTL G2 Procedure Attention To prevent device damag and personal injury keep balance when moving the 20 33KTL G2 because the 20 33KTL G2 is heavy Do not put the 20 33KTL G2 with its wiring terminals contacting the floor because the power ports and signal ports are not designed to support ...

Page 15: ...ore start the inverter comply with the safety precautions and check AC DC connections 4 5 Connecting DC Input Power Cables Connect inverter to PV arrays using DC input power cables Step 4 Putting the inverter hook on the rear panel Step 5 Using an M6 screw back and inverter bottom fastening to ensure safety Step 6 Putting the rear panel and inverter to lock together In order to ensure the safety t...

Page 16: ...s better larger than 6m2 L3 2mm L4 1 5mm Note 1 L3 is the length between the insulation layer of the ground cable and the crimped part L4 is the distance between the crimped part and core wires protruding from the crimped part Note 2 The cavity formed after crimping the conductor crimp strip shall wrap the core wires completely The core wires shall contact the terminal closely Step 3 Install the c...

Page 17: ...user should choose PV specified cable to make sure the power loss less than 1 of rated power The grid tied point should be less than 150m Check the table 4 2 for AC cable specification and maximum length for each model Multi core copper wire mm 10 Multi core copper wire Caution It is not allowed for several inverters to use the same circuit breaker It is not allowed to connect loads between invert...

Page 18: ...propriate length from the shielded network cable using a wire stripper Step 2 Open 20 33KTL G2 lower cover and insert the shielded network cable into the cable screw nut seals screw nut Step 3 Connect the stripped network cable to corresponding pins on the plug as shown as follow 1 8 1 8 TOP FRONT RS485 A RS485differentialsignal RS485 A RS485differentialsignal RS485 A RS485differentialsignal Color...

Page 19: ...ication Figure 4 13 WIFI Connecting Communications Cables 1 Step 2 Connect WiFi GPRS module Figure 4 14 WIFI Connecting Communications Cables 2 Step 3 Fix the WiFi GPRS module using two screws Figure 4 15 WIFI Connecting Communications Cables 3 Communications Port Description 31 32 Note Follow the WiFi GPRS manual to start monitoring your inverter 1 USB RS485 2 S WE01S S R 485 USB RS 485 Set the m...

Page 20: ...rd as shown in Figure4 8 Connecting CNT10 view as shown as follow It can be connected to the normally open mode i e connecting NO contact and COM contact can also be configured as a normally closed mode i e connecting NC contact and COM contact The Relay has 4 different control function the details please see the LCD display interface settings on the set relay function description CNT10 NC COM NO ...

Page 21: ...g to the inverter type choose the inverter accessories cables fuse holder fuse breaker etc inverter with PV array should be excellent performance reliable quality The open circuit voltage of PV must be less than Maximum DC input voltage of inverter The output voltage of the solar array must be consistent with the MPPT voltage range Note Table4 5 MPPT voltage range Max input voltage 35 36 1100 Vdc ...

Page 22: ...of PV arrays may be grounded if power cables are not properly installed or routed In this case an DC short circuit may occur and damage the 20 33KTL G2 If the PV arrays need to be grounded install a three phase four wire isolation transformer on the output side and disable the ISO detection function by referring to 6 2 10 Setting Isolation Parameters If an isolation transformer is not installed th...

Page 23: ...ower cables by using a wire stripper as show in Figure 4 26 Step 4 Insert the stripped positive and negative power cables into the positive and negative metal terminals respectively and crimp them using a clamping tool Ensure that the cables arecrimped until they cannot be pulled out by force less than 400 N as shown in Figure 4 27 1 Positive power cable 2 Negative power cable Step 6 Reinstall cab...

Page 24: ...not work Figure 4 28 Removing a DC input connector Commissioning of inverter 5 5 2 Start inverter Step 1 Turn on DC switch 5 1 Safety inspection before commissioning Caution Before removing the positive and negative connectors ensure that the DC SWITCH is OFF Installing cover and Locking screw Attention Ensure that DC and AC voltages are within the range permitted by the inverter Step 2 Turn on AC...

Page 25: ...eter setting etc LCD displays the updates of inverter energy power input information warning information etc 43 44 A1 Indicates modbus communication address A2 RS485 communicating A3 Light ON for RS485 communicating A4 WIFI communicating A5 Light flashes to warn over frequency and power derating Light ON to warn remote switch off A6 Indicates today s energy A7 Indicates the total energy A10 MPPT S...

Page 26: ...st to ensure inverter software and hardware are functional Inverter will go to Fault State or Permanent State if any error or fault occurs Normal Inverter enter to Normal State it is feeding power to the grid inverter will go to Fault State or Permanent state if any error or fault occurs Fault Fault State Inverter has encountered recoverable error It should recover if the errors disappear If Fault...

Page 27: ... success is displayed after settings Users press Back button to enter 1 Enter setting interface Press OK button to enter main setting interface Enter 4 Set Country Code by pressing Up button Or Down button press OK button and enter Input Password Setting interface default 0001 If it s shown set disable on the screen then you can NOT choose the operating country you should enable country setting th...

Page 28: ... Press OK button to enter main setting interface Enter 7 Enable Set Country by pressing Up button or Down button press OK button and enter Input Password Setting interface Press Back button to set passwords default 0001 increase or decrease value though pressing Up button or Down button press OK button to next value setting Error Try again will be displayed for wrong passwords Press Back button an...

Page 29: ...etting interface Press OK button to enter main setting interface Enter 18 Set PowerDerat by pressing Up button or Down button press OK button and enter Input Password Setting interface Press OK button to set passwords default 0001 increase or decrease value though pressing Up button or Down button press OK button to next value setting Error Try again will be displayed for wrong passwords Press Bac...

Page 30: ...rface Enter 19 Setting P f by pressing Up button Or Down button then press OK button and enter Setting P f interface Then press Confirm button to start to Set P f Success will be shown on the screen after a successful P f setting C SystemInfo Interface as below 3 SystemInfo 1 Inverter Type 2 Serial Number 3 SoftVersion 4 HardVersion 5 Country 6 Input Mode 7 Relay Command 8 Safety Paras 9 Power Fac...

Page 31: ...ccess the LCD will display Update DSP1 OK otherwise display Update DSP1 Fail If slave DSP update success the LCD will display Update DSP2 OK otherwise display Update DSP2 Fail If FUSE update success the LCD will display Update FUSE OK otherwise display Update FUSE Fail Step 9 If Fail please turn off the DC breaker wait for the LCD screen extinguish then turn on the DC breaker again then Continue t...

Page 32: ...rns to normal operating status after the fault is rectified If the fault occurs frequently and lasts a long time check whether the insulation resistance between the PV array and earth ground is too low then check the insulation conditions of PV cables 57 58 If the alarm occurs occasionally the possible cause is that the electric grid is abnormal occasionally inverter automatically returns to norma...

Page 33: ...t the requirements of Section 3 4 of this user manual Check whether the ambient temperature of the installation position exceeds the upper limit If yes improve ventilation to decrease the temperature Check whether the ID90 ID92 fault fan fault exist if yes please replace the corresponding fan inverter automatically reduce the output power when the frequency of electrical grid is too high inverter ...

Page 34: ...packaging If original packing it is not available use an equivalent carton suitable for loads more than 50 kg has handle and can be closed fully Store the inverter in a dry place where ambient temperature is between 25 and 70 C At the end of its life dispose inverters and packing materials at locations that can handle and or recycle electric equipment safely Decommissioning 8 Outlines of this chap...

Page 35: ...ts 20000W 25000W 33000W 22000VA 3x32A 3x48A Rated AC voltage 3 N PE 230 400Vac 310 480Vac adjustable 0 100 3 27500VA 36300VA III Parameter Max efficiency Weighted eff EU CEC Self consumption at night MPPT efficiency DC reverse polarity protection DC switch Feed in start power Yes Yes Safety protection Certification Anti islanding RCMU Ground fault monitoring Communication Power management unit Acc...

Page 36: ... Data Disclaimer Quality Assurance 10 Use of 20 33KTL inverters for any other purpose than intended Faulty system design or installation Improper operation Use wrong protection settings on the inverter Carry out unauthorized modification on the inverter Damage because of external factors or the majeure force such as lightning over voltage bad weather fire earthquake tsunami etc 20000TL G2 25000TL ...

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