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20

Problem

Reason

Investigation/Solution

HEr High Temperature 
Error on Controller 
Display

OPERATING WITH GRILL 

LID OPEN FOR TOO LONG 

resulting in FIRE POT TOO 

FULL OF PELLETS

If the grill is operated with the lid open for an extended period of 

time the set temperature will not be reached and too many pellets 

may be delivered into the Fire-pot.   
Once the lid is shut the temperature can shoot up to very high 

levels (too many pellets burning) causing a high temperature error.  
• Switch the grill OFF and turn the Controller Dial to Shut Down 

Cycle.   

• Immediately turn the power switch back ON, open the lid and set 

to SMOKE.   

• Wait until the “roaring” sound is heard, close the lid and set to the 

desired temperature.   

• Avoid opening the lid for longer than required to manage your 

cooking.

Temperature spike 

above Smoke 

temperature setting 

when first turning on

LID CLOSED TOO SOON 

AFTER STARTUP.  INITIAL 

PELLETS RELEASE LOTS 

OF HEAT, OVERSHOOTING 

LOW TEMPERATURE 

SETTING.

• After turning to Smoke for startup, don’t shut the lid until lots of 

smoke is released, which should be about 5-7min.   

• Shutting the lid too early results in the large dump of pellets for 

ignition releasing lots of heat which easily overshoots the low 

temperature settings.   

• Leave the lid open for up to 10min (especially in hot weather) 

during startup if temperature overshoots after closing the lid. 

• Note that leaving the lid open for too long will also cause issues 

as the the controller will continue to dump more and more pellets 

to try and achieve the target temperature. 

Excess or discoloured 

smoke 
or  
Grill not able to reach 

desired temperature

MOIST PELLETS

• Empty the Hopper of wood pellets. 
• Run the Grill on HIGH to push out remaining pellets in the Augur 

tube.  

• Turn the Dial to Shut Down Cycle.   
• Once cooled down, vacuum out the Hopper and Fire-pot. 
• Pour in dry pellets (only as many as required for cooking) and 

then follow the Initial Startup Instructions. 

Noisey Auger

LONG PELLETS

• Occasional clunking and squeaking sounds are normal and are 

due to the Auger breaking through longer pellets. 

Lots of smoke 

appearing from the 

Pellets in Hopper.   
Tiny amounts of 

smoke may appear in 

windy conditions 

which is normal.

WOOD DUST in AUGER 

TUBE and HOPPER  
or  
HIGH TEMP OPERATION 

WITH LID OFTEN OPEN 
or 
HIGH TEMP OPERATION 

IN WINDY CONDITIONS 
or 
DIRECTLY TURNED FROM 

HIGH TO SHUT DOWN 

CYCLE (should normally 

turn from High to Smoke 

for 10min then Shut Down 

Cycle)

DO NOT pour any water into the Hopper 

Steps to Take 

• Open the grill and hopper lids. 
• If OFF or still running, turn the controller dial to SMOKE setting. 
• If after another 10min there is no more smoke coming from the 

hopper turn the grill to shut down cycle, or back to the desired 

temperature to continue cooking. 

• If the smoke does not stop appearing from the hopper after 10 

minutes, remove all the pellets from the hopper right down to the 

auger (use vacuum if necessary) and run the controller on High 

until ALL pellets have cleared from the auger tube.   

• Turn the unit to Shut Down Cycle.   

Clean the Grill 

• Once the unit has fully shut down and is cool, vacuum out all 

pellets, dust and ash in the Hopper, Fire-pot, Pellet Feed Tube and 

Grill Drum.   

Future Prevention 

• Avoid pouring the wood dust from the bottom of bags of pellets 

into the Hopper. 

• Every 15-20kg of pellet usage, let the grill fully run out of pellets, 

so the pellet feed tube is empty.   Then “Clean the Grill” as 

outlined above. 

• After each use, vacuum out the Fire-pot and Grill drum area of 

ash.  

• Make sure the chimney cap is not screwed down too much. There 

should be roughly a 1cm gap (enough to fit you finger) between 

the top of the chimney and the cap.  Also check to ensure the 

underside of the chimney cap is clean. 

Summary of Contents for Feed Life ZPG-700E-XL

Page 1: ...Z Grills ZPG 700E XL Wood Pellet Smoker Grill Owner Manual www zgrills com au...

Page 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Page 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 14 11 Spa...

Page 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Page 5: ...ature Dial to the desired setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE...

Page 6: ...atures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced Beef 72oC Sausages...

Page 7: ...acuum when the grill is cold switched OFF and unplugged from power supply Once every 50 hours of use remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non...

Page 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Page 9: ...ll Lid Handle 5 Fire Pot 6 Grill Temperature Sensor 7 Thermal Insulating Sheet 8 Grill Drum 9 Chimney Cap 10 Chimney Stack 11 Chimney Gasket 12 Grease Bucket 13 Grill Base 14 Heat Baf e 15 Grease Tray...

Page 10: ...step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edges Tools and Fasteners All t...

Page 11: ...opper with a piece of cardboard to prevent the kep nuts from accidentally falling into the Auger If they do fall in remove with a magnetic screwdriver STEP 2 DOOR MAGNETS STEP 3 SIDE PANELS Two Holes...

Page 12: ...Connect the Temperature Sensor cable BEFORE positioning the Hopper into the Grill Drum 2 The Hopper is heavy so get assistance from a 2nd person when sliding into the Grill Drum and attaching the bol...

Page 13: ...ck in position 13 STEP 9 HOPPER LID HANDLE TIP Cover the opening of the hopper with a piece of cardboard to prevent the kep nuts accidentally falling into the Auger TIP If the doors are not level with...

Page 14: ...rease res STEP 16 GRILL RACKS STEP 17 GREASE BUCKET TIP Regularly clean Grease Bucket with warm soapy water 14 STEP 14 HEAT BAFFLE TIPS 1 Gently tap the Heat Baf e in and out of the slots Using force...

Page 15: ...re Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG AUGER Auger Motor ZG AMOTOR Heat Baf e ZG 700 HBAFF Grease Tray ZG 700 GTRAY Hopper Auger Assembly ZG 700 HA ASS Small Grill Rack ZG 700 SGRACK Main G...

Page 16: ...drop into the Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Place the Heat Baf e Grease Tray and Grill Racks back into the Grill The grill is now ready to co...

Page 17: ...al to Shut Down Cycle then Smoke to startup as normal Startup Procedure 1 With the Controller Dial on Shut Down Cycle switch the power ON 2 Open the Grill Lid and Turn the Dial to SMOKE position 3 Onc...

Page 18: ...or long reach re lighter 8 Once there is re in the Fire pot turn the Grill ON and turn to the desired temperature setting 9 Carefully replace the Heat Baf e Grease Tray and Grilling Racks Changing fro...

Page 19: ...r rotates intermittently and very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to...

Page 20: ...o Shut Down Cycle Once cooled down vacuum out the Hopper and Fire pot Pour in dry pellets only as many as required for cooking and then follow the Initial Startup Instructions Noisey Auger LONG PELLET...

Page 21: ...issors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Only...

Page 22: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

Page 23: ...23 Enjoy your cooking...

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