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19

16. Troubleshooting

Problem

Reason

Investigation/Solution

Grill not turning on.   
Controller display not 

showing any numbers. 
No fan or auger 

operating noises.  

NO POWER

• Check power supply to the grill. Power requirement is standard 

residential 10Amp 240V AC.   

• If using a portable power supply, ensure minimum 400Watt power 

supply (240V AC). 

BLOWN FUSE

• Disconnect power supply to grill, remove 2 screws in controller 

panel and check if fuse is blown.   

• Replace with new fuse type 3A M205 Slow Blow Fuse 5x20mm.

WIRING NOT 

CONNECTED

• Check to ensure that all wiring plugs are connected to the circuit 

board.

CONTROLLER FAILURE

• If the power supply is confirmed and the controller LCD display is 

not lighting up, it may be faulty and need to be replaced. 

LEr Error 

or 

No smoke or fire

NO PELLETS

• Check to ensure there are pellets in the hopper.  
• Ensure Initial Startup procedure has been completed. 

AUGER MOTOR FAILURE

• Remove all pellets from the hopper (use vacuum to clean 

thoroughly) so the Auger can be clearly seen. 

• Turn the Grill ON and turn the Dial to SMOKE setting and check to 

see if Auger is rotating.   

• If Auger is not rotating after several minutes, it may be a faulty 

Auger motor or control board.  Note the Auger rotates 

intermittently and very very slowly (~1.6RPM) 

• Contact Z Grills Australia customer support for replacement parts. 

IGNITION ROD FAILURE

• With the Grease Tray and Heat Baffle removed, turn the Dial to 

SMOKE setting so pellets are fed into the Fire-pot.   

• Watch for signs of smoke and the ignition rod to turn a dull red 

colour.   

• If no smoke appears the Ignition Rod may have failed.  
• Contact Z Grills Australia customer support for a replacement part. 

TOO MUCH ASH

• Clean out the ash from the Fire-pot and refer to Cleaning 

Instructions.

Incorrect Grill 

Temperature

DIRTY TEMP SENSOR

• Clean the Grill Temperature Sensor to ensure accurate temperature 

readings.

CONTROLLER FAULT

• If the temperature is consistently different to the setting on the 

Temperature Dial the controller may be faulty.   

• It is normal for the Grill Temperature to cycle above and below the 

setting by as much as 20

o

C, especially during the initial heat up 

phase.

TOO MUCH ASH

• Accumulated ash around the Ignition Rod can prevent or delay 

ignition of the wood pellets results in high temperatures when they 

finally ignite.   

• Vacuum out the Fire-pot after each use. 

WEATHER TOO HOT

• During hot, sunny weather the grill may exceed the temperature 

setting.  Place the Grill in a shaded area. 

• Open the lid to allow the temperature to drop.  

LID OPEN TOO MUCH

• Avoid opening the lid too often or for too long as this will cause 

larger temperature swings. 

Summary of Contents for Feed Life ZPG-700E-XL

Page 1: ...Z Grills ZPG 700E XL Wood Pellet Smoker Grill Owner Manual www zgrills com au...

Page 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Page 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 14 11 Spa...

Page 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Page 5: ...ature Dial to the desired setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE...

Page 6: ...atures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced Beef 72oC Sausages...

Page 7: ...acuum when the grill is cold switched OFF and unplugged from power supply Once every 50 hours of use remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non...

Page 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Page 9: ...ll Lid Handle 5 Fire Pot 6 Grill Temperature Sensor 7 Thermal Insulating Sheet 8 Grill Drum 9 Chimney Cap 10 Chimney Stack 11 Chimney Gasket 12 Grease Bucket 13 Grill Base 14 Heat Baf e 15 Grease Tray...

Page 10: ...step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edges Tools and Fasteners All t...

Page 11: ...opper with a piece of cardboard to prevent the kep nuts from accidentally falling into the Auger If they do fall in remove with a magnetic screwdriver STEP 2 DOOR MAGNETS STEP 3 SIDE PANELS Two Holes...

Page 12: ...Connect the Temperature Sensor cable BEFORE positioning the Hopper into the Grill Drum 2 The Hopper is heavy so get assistance from a 2nd person when sliding into the Grill Drum and attaching the bol...

Page 13: ...ck in position 13 STEP 9 HOPPER LID HANDLE TIP Cover the opening of the hopper with a piece of cardboard to prevent the kep nuts accidentally falling into the Auger TIP If the doors are not level with...

Page 14: ...rease res STEP 16 GRILL RACKS STEP 17 GREASE BUCKET TIP Regularly clean Grease Bucket with warm soapy water 14 STEP 14 HEAT BAFFLE TIPS 1 Gently tap the Heat Baf e in and out of the slots Using force...

Page 15: ...re Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG AUGER Auger Motor ZG AMOTOR Heat Baf e ZG 700 HBAFF Grease Tray ZG 700 GTRAY Hopper Auger Assembly ZG 700 HA ASS Small Grill Rack ZG 700 SGRACK Main G...

Page 16: ...drop into the Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Place the Heat Baf e Grease Tray and Grill Racks back into the Grill The grill is now ready to co...

Page 17: ...al to Shut Down Cycle then Smoke to startup as normal Startup Procedure 1 With the Controller Dial on Shut Down Cycle switch the power ON 2 Open the Grill Lid and Turn the Dial to SMOKE position 3 Onc...

Page 18: ...or long reach re lighter 8 Once there is re in the Fire pot turn the Grill ON and turn to the desired temperature setting 9 Carefully replace the Heat Baf e Grease Tray and Grilling Racks Changing fro...

Page 19: ...r rotates intermittently and very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to...

Page 20: ...o Shut Down Cycle Once cooled down vacuum out the Hopper and Fire pot Pour in dry pellets only as many as required for cooking and then follow the Initial Startup Instructions Noisey Auger LONG PELLET...

Page 21: ...issors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Only...

Page 22: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

Page 23: ...23 Enjoy your cooking...

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