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14. Normal Operation

How Many Pellets to Pour into the Hopper? 

1. The Grill only uses as many Pellets from the Hopper as required to maintain the 

desired temperature and so WILL NOT use ALL the pellets in the Hopper each time 

the Grill operates. 

2. Don’t fill the Hopper up fully each time it gets low.  Instead, add slightly more than is 

likely to be required for the planned cooking time.   Low temperature cooking uses 

0.3 ~ 0.5kg per hour.   High temperature cooking can use up to 1kg per hour.   

3. Leaving pellets sitting for a long time (weeks) in the Hopper can result in poor 

burning results as the pellets can absorb moisture.  Very moist pellets can even 

clog up the Auger.  It is best to keep the pellets in an air tight bag or container, and 

just add as many as required for each cook.  

4. If not planning to use the grill for several weeks or more, scoop out most of the 

pellets and store them in an air-tight container.  Run the Grill on high until all 

remaining pellets in the Hopper are used up.  The Grill will automatically turn OFF 

with LEr (low temperature error) once the pellets run out.  This is ok and won’t harm 

the Grill.  

5. If the Hopper is totally empty, follow the Initial Startup Instructions to feed pellets 

through the Auger Tube into the Fire-pot.  As soon as Pellets drop into the Fire-pot, 

turn the Controller Dial to SMOKE and startup as normal.  

Startup Procedure 

1. Open the Grill Lid 
2. With the Controller Dial on Shut Down Cycle, switch the power ON 
3. Turn the Dial to SMOKE position 
4. Once you see lots of smoke and hear the “roaring” sound of the fire, close the Grill 

Lid and turn the Dial to the desired temperature setting 

5. Wait at least 10 minutes for the grill to heat up before placing in food 
6. Avoid opening the Grill Lid too frequently as temperature will be lost 
7. The Grill will gradually reach the desired setting.  Do not worry if it cycles above/

below the desired setting as this is normal operation. 

Shutdown Procedure 

1. Turn the Controller Dial to SHUT DOWN CYCLE 

The Auger will stop turning and no more pellets will be delivered to the Fire-pot 

The Fan will run for 5-20 minutes until all pellets in the Fire-pot burn to ash 

2. Once the Fan has stopped, turn the power switch OFF and disconnect power supply 
3. If during operation power is accidentally turned OFF, or if there is a power outage: 

If power immediately comes back on: Switch the grill back ON and turn the Dial 

to the desired temperature setting to continue normal operation. 

If no power for more than 30seconds: Open the Grill lid, switch the grill back 

ON and turn the Dial to Smoke.  Once there is smoke or it is clear that fire is 

burning, turn the Dial to SHUT DOWN CYCLE (if turning off), or turn to the 

desired temperature setting (if still cooking). 

Summary of Contents for Feed Life ZPG-700E Series

Page 1: ...Z Grills ZPG 700E Wood Pellet Smoker Grill Owner Manual For ZPG 450A model V1 V2 www zgrills com au...

Page 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Page 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 13 11 Spa...

Page 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Page 5: ...setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE and let the grill cool do...

Page 6: ...The below temperatures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced B...

Page 7: ...uum when the grill is cold switched OFF and unplugged from power supply Once every 4 5 uses remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non metallic...

Page 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Page 9: ...rill Drum 7 Chimney Gasket 8 Chimney Cap 9 Chimney Stack 10 Side Shelf 11 Grease Bucket 12 Legs 13 Wheels 14 Right Leg Base 15 Foot Pad 16 Left Leg Base 17 Heat Baf e 18 Grease Tray 19 Front Shelf 20...

Page 10: ...Assembly Process Follow the step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edg...

Page 11: ...RUM STEP 4 DRUM LID HANDLE A G STEP 5 CHIMNEY CAP TIP Carefully align the bolt thread into the Chimney Stack then rotate the whole Cap until tight Fasteners 12 x B 12 x E 12 x J Fasteners 2 x A 2 x G...

Page 12: ...P 7 FRONT SHELF BRACKETS Fasteners 6 x B B B STEP 8 FRONT SHELF Fasteners 4 x C 4 x D 4 x E STEP 9 HOPPER HANDLE Fasteners 2 x F C D E F TIP Cover the Hopper opening with a piece of cardboard to preve...

Page 13: ...200 WATT PURPLE WHITE GREY GREY ORANGE WHITE ORANGE ORANGE RED WHITE BLACK BLACK TEMPERATURE SENSOR AUGER MOTOR COOLING FAN 25 WATT FIRE POT FAN 25 WATT TERMINAL BLOCK GREY GREY Electrical Wire Colou...

Page 14: ...ontact support zgrills com au to order spare parts Component Description Part Name Grill Temperature Sensor ZG 450 TSENSOR Controller Board ZG CONT Fire Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG...

Page 15: ...e Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Turn the Dial to SHUT DOWN CYCLE and let the grill cool down The fan will continue to run for around 10min Do...

Page 16: ...llets drop into the Fire pot turn the Controller Dial to SMOKE and startup as normal Startup Procedure 1 Open the Grill Lid 2 With the Controller Dial on Shut Down Cycle switch the power ON 3 Turn the...

Page 17: ...ard the top of the Grill drum and so temperatures on the main grill rack may be 10 15oC lower If there is a problem with the operation of the Ignition Rod please order a replacement by contacting the...

Page 18: ...e the Auger rotates very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to SMOKE se...

Page 19: ...llet feed tube that the Auger pushes the pellets through This dust can slowly burn back up towards the Hopper causing smoke to appear from the Hopper It is very unlikely to cause an actual re in the h...

Page 20: ...scissors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Onl...

Page 21: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

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