background image

19

Problem

Reason

Investigation/Solution

HEr High Temperature 
Error on Controller 
Display

OPERATING WITH GRILL 

LID OPEN FOR TOO LONG 

resulting in FIRE POT TOO 

FULL OF PELLETS

If the grill is operated with the lid open for an extended period of 

time the set temperature will not be reached and too many pellets 

may be delivered into the Fire-pot.  Once the lid is shut the 

temperature can shoot up to very high levels (too many pellets 

burning) causing a high temperature error.  
Switch the grill OFF and turn the Controller Dial to Shut Down 

Cycle.  Immediately turn the power switch back ON, open the lid 

and set to SMOKE.  Wait until the “roaring” sound is heard, close 

the lid and set to the desired temperature.  Avoid opening the lid 

for longer than required to manage your cooking.

Excess or discoloured 

smoke 
or  
Grill not able to reach 

desired temperature

MOIST PELLETS

Empty the Hopper of wood pellets. 
Run the Grill on HIGH to push out remaining pellets in the Augur 

tube.  
Turn the Dial to Shut Down Cycle.   
Once cooled down, vacuum out the Hopper and Fire-pot. 
Pour in dry pellets (only as many as required for cooking) and then 

follow the Initial Startup Instructions. 

Noisey Auger

LONG PELLETS

Occasional clunking and squeaking sounds are normal and are 

due to the Auger breaking through longer pellets. 

Smoke appearing from 

the Pellets in Hopper

WOOD DUST in AUGER 

TUBE and HOPPER  
or  
HIGH TEMP OPERATION 

WITH LID OPEN

Fine wood dust can accumulate in the bottom of the wood pellet 

feed tube that the Auger pushes the pellets through.  This dust 

can slowly burn back up towards the Hopper causing smoke to 

appear from the Hopper.  It is very unlikely to cause an actual fire 

in the hopper.  
Another reason can be operating at High temp setting with lid 

frequently opened.  As the target temperature cannot be reached, 

too many pellets are fed into the fire-pot filling it up and causing 

some burn back into the auger feed tube.  

Immediately Follow This Procedure: 

• DO NOT pour any water into the Hopper 
• Open the Lid of the Grill and Hopper 
• Turn the Dial to Shut Down Cycle.  
• Empty all pellets from the Hopper, removing the protective guard 

if required.  Remove enough pellets so the Auger is visible. 

• Carefully remove the Grill Rack and Grease Tray, so you can see 

if there is fire in the Fire-pot. 

• If there is fire in the Fire-pot turn the Dial to HIGH.   If the fire has 

gone out, turn the Dial to Smoke, wait for ignition of the pellets 

then turn to High.  This will push all remaining pellets out of the 

Auger feed tube into the Fire-pot. 

• Keep running until all pellets have been emptied from the Auger 

feed pipe. 

• Turn the Dial to Shut Down Cycle. 
• Wait until the Grill turns off.   
• Disconnect the power and complete cleaning as outlined below.  

Clean the Grill 

• Once the unit has fully shut down and is cool, vacuum out all 

pellets, dust and ash in the Hopper, Fire-pot and Grill Drum.   

Future Prevention 

• Avoid pouring the wood dust from the bottom of bags of pellets 

into the Hopper! 

• Every 15-20kg of pellet usage, let the grill fully run out of pellets, 

so the Auger feed tube is empty.   Then “Clean the Grill” as 

outlined above. 

• After each use, vacuum out the Fire-pot and Grill drum area of 

ash. 

Summary of Contents for Feed Life ZPG-700E Series

Page 1: ...Z Grills ZPG 700E Wood Pellet Smoker Grill Owner Manual For ZPG 450A model V1 V2 www zgrills com au...

Page 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Page 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 13 11 Spa...

Page 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Page 5: ...setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE and let the grill cool do...

Page 6: ...The below temperatures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced B...

Page 7: ...uum when the grill is cold switched OFF and unplugged from power supply Once every 4 5 uses remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non metallic...

Page 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Page 9: ...rill Drum 7 Chimney Gasket 8 Chimney Cap 9 Chimney Stack 10 Side Shelf 11 Grease Bucket 12 Legs 13 Wheels 14 Right Leg Base 15 Foot Pad 16 Left Leg Base 17 Heat Baf e 18 Grease Tray 19 Front Shelf 20...

Page 10: ...Assembly Process Follow the step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edg...

Page 11: ...RUM STEP 4 DRUM LID HANDLE A G STEP 5 CHIMNEY CAP TIP Carefully align the bolt thread into the Chimney Stack then rotate the whole Cap until tight Fasteners 12 x B 12 x E 12 x J Fasteners 2 x A 2 x G...

Page 12: ...P 7 FRONT SHELF BRACKETS Fasteners 6 x B B B STEP 8 FRONT SHELF Fasteners 4 x C 4 x D 4 x E STEP 9 HOPPER HANDLE Fasteners 2 x F C D E F TIP Cover the Hopper opening with a piece of cardboard to preve...

Page 13: ...200 WATT PURPLE WHITE GREY GREY ORANGE WHITE ORANGE ORANGE RED WHITE BLACK BLACK TEMPERATURE SENSOR AUGER MOTOR COOLING FAN 25 WATT FIRE POT FAN 25 WATT TERMINAL BLOCK GREY GREY Electrical Wire Colou...

Page 14: ...ontact support zgrills com au to order spare parts Component Description Part Name Grill Temperature Sensor ZG 450 TSENSOR Controller Board ZG CONT Fire Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG...

Page 15: ...e Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Turn the Dial to SHUT DOWN CYCLE and let the grill cool down The fan will continue to run for around 10min Do...

Page 16: ...llets drop into the Fire pot turn the Controller Dial to SMOKE and startup as normal Startup Procedure 1 Open the Grill Lid 2 With the Controller Dial on Shut Down Cycle switch the power ON 3 Turn the...

Page 17: ...ard the top of the Grill drum and so temperatures on the main grill rack may be 10 15oC lower If there is a problem with the operation of the Ignition Rod please order a replacement by contacting the...

Page 18: ...e the Auger rotates very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to SMOKE se...

Page 19: ...llet feed tube that the Auger pushes the pellets through This dust can slowly burn back up towards the Hopper causing smoke to appear from the Hopper It is very unlikely to cause an actual re in the h...

Page 20: ...scissors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Onl...

Page 21: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

Reviews: